Motor actuator

ABSTRACT

A motor actuator includes a housing, and a plurality of output mechanisms accommodated in the housing. The housing includes a fastening unit that fastens a first case and a second case. Each of the plurality of output mechanisms includes a motor and a plurality of deceleration gears. The motor is supported by the housing. A final state deceleration gear is rotatably supported by the housing. The fastening unit is arranged in a first fastening unit formation range. The first fastening unit formation range is a range formed by connecting contours of a plurality of motors and contours of a plurality of final state deceleration gears, and is a range that surrounds the plurality of motors and the plurality of final stage deceleration gears.

BACKGROUND OF THE INVENTION

The present invention relates to a motor actuator.

A vehicle air conditioner of the prior art includes a blower ductswitching door (various dampers) driven by a motor actuator that uses amotor as a drive source. Japanese Laid-Open Patent Publication No.2004-304951 and Japanese Laid-Open Patent Publication No. 2012-90510each describe an example of a motor actuator that accommodates an outputmechanism, which includes a single motor and deceleration gears fordecelerating and outputting the rotation of the motor, in a box-shapedhousing. The housing includes a first case and a second case, which areoverlapped with each other. A plurality of engagement pieces formed onan outer surface of the second case are snap-fitted and engaged with aplurality of engagement projections formed on an outer surface of thefirst case to fix the first case and the second case to each other.Further, the housing supports the motor. The housing supports a finalstage of the deceleration gears that outputs the rotation of the motorto the exterior.

In addition to the single motor and the deceleration gears, the outputmechanism of Japanese Laid-Open Patent Publication No. 2012-90510further includes a position detection sensor, which outputs a positiondetection signal corresponding to a rotation position of thedeceleration gear, a sensor signal line, which transmits the positiondetection signal output from the position detection sensor to a controlunit that controls the rotation of the motor, and a power supplyingterminal unit, which is connected to the motor to supply power to themotor. The sensor signal line and the power supplying terminal unit maybe formed integrally with the position detection sensor so that theoutput mechanism may easily be coupled to the housing. In thisstructure, the sensor signal line, the power supplying terminal unit,and the position detection sensor are integrated with one another by,for example, an insulative resin material.

In recent years, left-right independently temperature-controlled typevehicle air conditioners and up-down independentlytemperature-controlled type vehicle air conditioners have increased toimprove comfort in automobiles. Such a vehicle air conditioner allowsfor air conditioning to be finely controlled.

A left-right independently temperature-controlled type vehicle airconditioner and an up-down independently temperature-controlled typevehicle air conditioner include more blower duct switching doors than aleft-right commonly temperature-controlled type vehicle air conditionerand an up-down commonly temperature-controlled type vehicle airconditioner. Accordingly, to drive the large number of blower ductswitching doors, a left-right independently temperature-controlled typevehicle air conditioner and an up-down independentlytemperature-controlled type vehicle air conditioner includes a largenumber of actuators, such as those described in Japanese Laid-OpenPatent Publication No. 2004-304951 and Japanese Laid-Open PatentPublication No. 2012-90510. However, a vehicle air conditioner thatincludes many actuators increases costs.

To reduce the number of components and the number of coupling steps, asingle housing may accommodate a plurality of output mechanisms, eachincluding a single motor and deceleration gears for decelerating andoutputting the rotation of the motor. In other words, a single housingmay accommodate a plurality of motors and deceleration gears fordecelerating and outputting the rotation of the motors. This wouldreduce the number of components and the number of coupling steps.

However, the housing would be enlarged, and the central portion of thefirst case and the central portion of the second case would have atendency of deforming. Further, a blower duct switching door is coupleddirectly or by a link mechanism to the one of the deceleration gearsthat outputs rotation. This applies load to such a gear. Further, aplurality of blower duct switching doors is coupled the actuator, whichincludes plural output mechanisms. This increases the load transmittedby the deceleration gear to the housing. In addition, the housingaccommodates a plurality of motors, which are vibration generationsources. These factors may deform the housing.

Moreover, when a plurality of output mechanisms is simply accommodatedin a single housing, a plurality of components forming the outputmechanisms are coupled to a single housing. Thus, the motor actuatorwould be difficult to assemble.

SUMMARY OF THE INVENTION

A first object of the present invention is to provide a motor actuatorcapable of suppressing deformation of a housing accommodating aplurality of output mechanisms.

A second object of the present invention is to provide a motor actuatorthat may easily be assembled.

To achieve the first object, one aspect of the present invention is amotor actuator including a box-shaped housing and a plurality of outputmechanisms accommodated in the housing. The housing includes a firstcase and a second case, which are overlapped with each other, and afastening unit, which fastens the first case and the second case. Eachof the plurality of output mechanisms includes a motor and a pluralityof deceleration gears that decelerate and output rotation of the motor.The motor is supported by the housing, and a final stage decelerationgear among the plurality of deceleration gears is rotatably supported bythe housing. The fastening unit is arranged in a first fastening unitformation range. The first fastening unit formation range is a rangeformed by connecting contours of the plurality of motors and contours ofa plurality of the final stage deceleration gears as viewed from a firstdirection, along which a rotation axis of the final stage decelerationgear extends, and the first fastening unit formation range is a rangesurrounding the plurality of motors and the plurality of final stagedeceleration gears.

To achieve the second object, a further aspect of the present inventionis a motor actuator including a plurality of output mechanisms and ahousing that accommodates the plurality of output mechanisms. Each ofthe plurality of output mechanisms includes a motor, a plurality ofdeceleration gears, a position detection sensor, a sensor signal line,and a power supplying terminal. The motor includes a motor powersupplying terminal supplied with power. The plurality of decelerationgears decelerate and output rotation of the motor. The positiondetection sensor includes a rotation member, which is coupled to atleast one of the plurality of deceleration gears and rotated integrallyand coaxially with the at least one of the deceleration gears, and asensor terminal, which contacts the rotation member and outputs aposition detection signal corresponding to a rotation position of thedeceleration gear. The sensor signal line transmits the positiondetection signal output from the sensor terminal to a control unit thatcontrols the rotation of the motor. The power supplying terminal unit isconnected to the motor power supplying terminal to supply power to themotor. The sensor signal lines of the plurality of output mechanisms areformed integrally with each other.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention, together with objects and advantages thereof, may best beunderstood by reference to the following description of the presentlypreferred embodiments together with the accompanying drawings in which:

FIG. 1 is a plan view of a motor actuator, without a second case,according to a first embodiment of the present invention;

FIG. 2A is a plan view of the motor actuator of FIG. 1;

FIG. 2B is a side view of the motor actuator of FIG. 1;

FIG. 2C is a bottom view of the motor actuator of FIG. 1;

FIG. 3 is a plan view of a first case of FIG. 1;

FIG. 4 is a cross-sectional view of a fastening unit of FIG. 1;

FIG. 5A is a cross-sectional view showing another form of the fasteningunit;

FIG. 5B is a perspective view of a second fastening support of FIG. 5A;

FIG. 5C is a perspective view of a first fastening support of FIG. 5A;

FIG. 6 is a perspective view of an engagement hook in a further form ofthe first fastening support;

FIG. 7 is a cross-sectional view showing a further form of the fasteningunit;

FIG. 8 is a cross-sectional view showing a further form of the fasteningunit;

FIG. 9 is a plan view of an actuator showing a fastening unit formationrange of another mode;

FIG. 10 is a plan view of an actuator showing a further form of afastening unit formation range;

FIG. 11 is a plan view of an actuator showing a further form of afastening unit formation range;

FIG. 12 is a plan view of a motor actuator, without a second case,according to a second embodiment of the present invention;

FIG. 13 is a side view of the motor actuator of FIG. 12;

FIG. 14 is a side view of a motor of FIG. 12;

FIG. 15 is a plan view of a first case of FIG. 12;

FIG. 16 is a schematic diagram showing a position detection sensor ofFIG. 12 fixed to a housing;

FIG. 17 is an exploded perspective view of the position detection sensorshown in FIG. 12;

FIG. 18 is an exploded perspective view of an insulating member and theposition detection sensor of FIG. 12 holding a sensor signal line;

FIG. 19 is a perspective view of the insulating member and the positiondetection sensor of FIG. 12 holding the sensor signal line;

FIG. 20 is a plan view of the insulating member and the positiondetection sensor of FIG. 12 holding the sensor signal line; and

FIG. 21 is a side view of the insulating member and the positiondetection sensor of FIG. 12 holding the sensor signal line.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First Embodiment

A first embodiment of a motor actuator will now be described below withreference to FIGS. 1 to 4.

A motor actuator 1 shown in FIG. 1 is arranged in a vehicle airconditioner to drive blower duct switching doors (various dampers). Themotor actuator 1 includes a housing 10, a plurality of (two in thepresent embodiment) output mechanisms 21, 31 (i.e., first outputmechanism 21 and second output mechanism 31, or first output group 21and second output group 31), and the like accommodated in the housing 10to output rotation.

As shown in FIG. 2B, the housing 10 includes a first case 11 and asecond case 12, which are overlapped with each other, to have the formof a hollow box. The first case 11 and the second case 12 are made froma resin material.

As shown in FIGS. 2B and 2C, and FIG. 3, the first case 11 includes abottom portion 11 a, which has a substantially square plate shape, and aside wall portion 11 b, which is arranged in an upright manner along anouter edge of the bottom portion 11 a and is dish-shaped. A plurality of(eight in the present embodiment) engagement projections 11 c projectingtoward an outer side of the first case 11 is formed on an outerperipheral surface of the side wall portion 11 b. The engagementprojections 11 c serve as an outer fastening unit. A plurality of (fourin the present embodiment) first fixing portions 11 d is formed at anopening of the first case 11, that is, an end on the side opposite tothe bottom portion 11 a of the side wall portion 11 b. The first fixingportion 11 d extends parallel to the bottom portion 11 a from the sidewall portion 11 b toward the outer side of the first case 11, and has asubstantially square flat plate shape. Each first fixing portion 11 dincludes a first insertion hole 11 e that extends through the firstfixing portion 11 d in a thickness direction. The side wall portion 11 bincludes a first connector forming portion 11 f projecting toward theouter side of the first case 11. The first connector forming portion 11f as viewed from a distal end side of the first connector formingportion 11 f is U-shaped and opens toward the opening side of the firstcase 11, that is, along a direction from the bottom portion 11 a of thefirst case 11 toward the opening of the first case 11.

As shown in FIGS. 2A and 2B, the second case 12 includes an upper bottomportion 12 a, which faces the bottom portion 11 a of the first case 11,and a side wall portion 12 b, which is arranged in an upright manneralong an outer edge of the upper bottom portion 12 a, and isdish-shaped. In the first embodiment, the height of the side wallportion 12 b of the second case 12 is lower than the side wall portion11 b of the first case 11 (height from the upper bottom portion 12 a),and thus the second case 12 is dish-shaped and shallower than the firstcase 11. Engagement pieces 12 c, the number of which is the same (i.e.,eight) as the engagement projections 11 c, are formed on an outerperipheral surface of the side wall portion 12 b. The engagement pieces12 c serve as an outer fastening unit. The eight engagement pieces 12 care formed at positions facing the eight engagement projections 11 cformed on the first case 11, and are extended toward the side oppositeto the upper bottom portion 12 a. Second fixing portions 12 d, thenumber of which is the same (i.e., four) as the first fixing portions 11d, is formed at the opening of the first case 11, that is, an end on theside opposite to the upper bottom portion 12 a of the side wall portion12 b. The four second fixing portions 12 d are formed at positionsfacing the four first fixing portions 11 d formed on the first case 11,and are extended parallel to the upper bottom portion 12 a from the sidewall portion 12 b toward the outer side of the second case 12 to form asubstantially square flat plate shape. Each second fixing portion 12 dincludes a second insertion hole 12 e that extends through the secondfixing portion 12 d in the thickness direction. The side wall portion 12b includes a second connector forming portion 12 f projecting to theouter side of the second case 12. The second connector forming portion12 f is formed at a position facing the first connector forming portion11 f formed in the first case 11. The second connector forming portion12 f as viewed from the distal end side of the second connector formingportion 12 f is substantially U-shaped and opens toward the opening sideof the second case 12, that is, along the direction from the upperbottom portion 12 a of the second case 12 toward the opening of thesecond case 12.

As shown in FIG. 2B, the first case 11 and the second case 12 areoverlapped with openings facing each other. A distal end of the sidewall portion 11 b of the first case 11 and a distal end of the side wallportion 12 b of the second case 12 are brought into contact thus closingthe opening of the first case 11 with the second case 12. The eightengagement pieces 12 c of the second case 12 are snap-fitted and engagedwith the eight engagement projections 11 c of the first case 11, so thatthe first case 11 and the second case 12 are fastened and fixed, andintegrated by the engagement projections 11 c and the engagement pieces12 c. In the first embodiment, the engagement projections 11 c and theengagement pieces 12 c, which are snap-fitted and engaged with eachother, form the outer fastening unit. Furthermore, when the first case11 and the second case 12 are overlapped, the first connector formingportion 11 f and the second connector forming portion 12 f areoverlapped with the openings facing each other to form a connector unit13 of a square tube shape. The distal end of the connector unit 13includes a rectangular opening opened toward the outer side of thehousing 10. The first fixing portion 11 d and the second fixing portion12 d are overlapped, and the first insertion hole 11 e and the secondinsertion hole 12 e are overlapped. The motor actuator 1 is fixed to thevehicle by inserting and tightening a screw (not shown) to the firstinsertion hole 11 e and the second insertion hole 12 e of the firstfixing portion 11 d and the second fixing portion 12 d overlapped witheach other.

As shown in FIG. 1, the first output mechanism 21 includes a motor 22, aworm 23, a first deceleration gear 24, a second deceleration gear 25,and an output gear 26. The worm 23, the first deceleration gear 24, thesecond deceleration gear 25, and the output gear 26 are formed such thatat least one part is arranged inside the housing 10 to be transmittedwith the rotation of the motor 22, and are all deceleration gears fordecelerating and outputting the rotation of the motor 22.

The motor 22 includes a cylindrical housing case 22 a which ends areclosed. A rotation shaft 22 b of the motor 22 projects from a middle ofa first end face in the axial direction of the housing case 22 a, and apair of motor power supplying terminals (not shown) for supplying powerto the motor 22 is arranged at a second end face in the axial directionof the housing case 22 a. The motor 22 rotates the rotation shaft 22 bwhen supplied with power from the motor power supplying terminals. Asupporting protrusion 22 c that projects in the axial direction of thehousing case 22 a is formed at the central part of the end faces in theaxial direction of the housing case 22 a.

As shown in FIGS. 1 and 3, a pair of motor supporting portions 11 g forsupporting the motor 22 is integrally formed with the bottom portion 11a at the bottom portion 11 a of the first case 11 inside the housing 10.The pair of motor supporting portions 11 g are arranged in an uprightmanner on the bottom portion 11 a of the first case 11 as to form aright angle with the bottom portion 11 a. The motor supporting portions11 g forming a pair are spaced apart by a distance substantially equalto the distance between the end faces in the axial direction of thehousing case 22 a. A supporting recess 11 h is arranged in a recessedmanner from the distal end toward the basal end at the distal end ofeach motor supporting portion 11 g. The motor 22 is supported by themotor supporting portions 11 g by inserting the supporting protrusions22 c arranged at both ends in the axial direction of the housing case 22a to the supporting recesses 11 h of the pair of motor supportingportions 11 g with the housing case 22 a arranged between the pair ofmotor supporting portions 11 g. In other words, the motor 22 issupported by the housing 10. The pair of motor supporting portions 11 gsupports the motor 22 while restricting movement in the axial directionand movement in the radial direction of the motor 22.

The worm 23 is attached to the rotation shaft 22 b of the motor 22 so asto be integrally rotatable with the rotation shaft 22 b. The firstdeceleration gear 24 is arranged in the vicinity of the worm 23 insidethe housing 10. The first deceleration gear 24 includes a first largediameter gear 24 a having a circular plate shape, and a first smalldiameter gear 24 b integrally formed with the first large diameter gear24 a. The first small diameter gear 24 b has a circular plate shapewhich the diameter is smaller than the first large diameter gear 24 a,and is integrally formed so as to be coaxial with the first largediameter gear 24 a at one end face in the axial direction of the firstlarge diameter gear 24 a. A first shaft supporting portion 11 k isarranged in the vicinity of the worm 23 inside the housing 10. The firstshaft supporting portion 11 k extends from the bottom portion 11 a ofthe first case 11 so as to be perpendicular to the bottom portion 11 a,and is cylindrical. The first deceleration gear 24 is rotatablysupported by the first shaft supporting portion 11 k by inserting thefirst shaft supporting portion 11 k to the central part in the radialdirection (i.e., central part in the radial direction of the first largediameter gear 24 a and the first small diameter gear 24 b). In otherwords, the first deceleration gear 24 is rotatably supported by thehousing 10 including the first shaft supporting portion 11 k. The firstdeceleration gear 24 is externally inserted to the first shaftsupporting portion 11 k such that the first small diameter gear 24 b isarranged between the first large diameter gear 24 a and the bottomportion 11 a of the first case 11. The first large diameter gear 24 a ofthe first deceleration gear 24 axially supported by the first shaftsupporting portion 11 k is engaged with the worm 23.

The second deceleration gear 25 is arranged in the vicinity of the firstdeceleration gear 24 inside the housing 10. The second deceleration gear25 includes a second large diameter gear 25 a having a circular plateshape, and a second small diameter gear 25 b integrally formed with thesecond large diameter gear 25 a. The second small diameter gear 25 b hasa circular plate shape in which the diameter is smaller than the secondlarge diameter gear 25 a, and is formed integrally and coaxially withthe second large diameter gear 25 a at one end face in the axialdirection of the second large diameter gear 25 a.

A second shaft supporting portion 11 m is arranged in the vicinity ofthe first shaft supporting portion 11 k inside the housing 10. Thesecond shaft supporting portion 11 m extends from the bottom portion 11a of the first case 11 so as to be perpendicular to the bottom portion11 a and is cylindrical. The second deceleration gear 25 is rotatablysupported by the second shaft supporting portion 11 m by inserting thesecond shaft supporting portion 11 m into the central part in the radialdirection (i.e., central part in the radial direction of the secondlarge diameter gear 25 a and the second small diameter gear 25 b). Inother words, the second deceleration gear 25 is rotatably supported bythe housing 10 including the second shaft supporting portion 11 m. Thesecond deceleration gear 25 is externally inserted to the second shaftsupporting portion 11 m such that the second large diameter gear 25 a isarranged between the second small diameter gear 25 b and the bottomportion 11 a of the first case 11. The second large diameter gear 25 aof the second deceleration gear 25 axially supported by the second shaftsupporting portion 11 m is engaged with the first small diameter gear 24b of the first deceleration gear 24.

The output gear 26 is arranged in the vicinity of the seconddeceleration gear 25 inside the housing 10. The output gear 26 has asubstantially circular plate shape, and includes an output shaft portion26 a at a central part in the radial direction. The output shaft portion26 a is cylindrical extending along a rotation axis L1 of the outputgear 26, and includes a coupling recess 26 b at a distal end face. Thecoupling recess 26 b has the shape as viewed from the direction in whichthe rotation axis L1 of the output gear 26 extends formed to asubstantially T-shape.

A third shaft supporting portion 11 n is arranged in the vicinity of thesecond shaft supporting portion 11 m inside the housing 10. The thirdshaft supporting portion 11 n extends from the bottom portion 11 a ofthe first case 11 so as to be perpendicular to the bottom portion 11 a,and is cylindrical. The output gear 26 is rotatably supported by thethird shaft supporting portion 11 n by inserting the third shaftsupporting portion 11 n into the central part in the radial direction ofthe output gear 26. In other words, the output gear 26 is rotatablysupported by the housing 10 including the third shaft supporting portion11 n. The output gear 26 is externally inserted to the third shaftsupporting portion 11 n with the output shaft portion 26 a facing theside opposite to the bottom portion 11 a of the first case 11. Theoutput gear 26 axially supported by the third shaft supporting portion11 n is engaged with the second small diameter gear 25 b of the seconddeceleration gear 25. As shown in FIGS. 2A and 2B, the output shaftportion 26 a projects to the exterior of the housing 10 from a firstoutput hole 11 p formed at a portion facing in the axial direction ofthe output gear 26 with the output gear 26 in the upper bottom portion12 a of the second case 12. The link mechanism (not shown) foractivating the blower duct switching door is coupled to the distal endof the output shaft portion 26 a projecting to the exterior of thehousing 10. In other words, the output shaft portion 26 a is coupled tothe blower duct switching door by way of the link mechanism. The linkmechanism coupled to the output shaft portion 26 a includes asubstantially T-shaped protrusion corresponding to the coupling recess26 b, and is coupled in a relatively non-rotatable manner with respectto the output shaft portion 26 a by inserting the protrusion to thecoupling recess 26 b.

As shown in FIG. 1, in the first output mechanism 21, the rotation ofthe rotation shaft 22 b is transmitted to the worm 23 when the motor 22is activated. The rotation transmitted to the worm 23 is transmittedwhile being decelerated in the order of the first deceleration gear 24,the second deceleration gear 25, and the output gear 26. The rotationtransmitted to the output gear 26 is output from the output shaftportion 26 a, and the blower duct switching door is driven through thelink mechanism coupled to the output shaft portion 26 a.

The second output mechanism 31 includes a motor 32, a worm 33, an outputgear 34, and a sensor output shaft portion 35. The worm 33, the outputgear 34, and the sensor output shaft portion 35 are formed such thatthey all have at least one part arranged inside the housing 10 so as tobe transmitted with the rotation of the motor 32, and are alldeceleration gears for decelerating and outputting the rotation of themotor 32.

The motor 32 has the same shape as the motor 22 forming the first outputmechanism 21. In other words, the motor 32 has a cylindrical housingcase 32 a which ends are closed. A rotation shaft 32 b of the motor 32projects from a middle of a first end face in the axial direction of thehousing case 32 a, and a pair of motor power supplying terminals (notshown) for supplying power to the motor 32 is arranged at a second endface in the axial direction of the housing case 32 a. The motor 32rotates the rotation shaft 32 b when supplied with power from the motorpower supplying terminals. A supporting protrusion 32 c that projects inthe axial direction of the housing case 32 a is formed at central partsof the end faces in the axial direction of the housing case 32 a.

As shown in FIGS. 1 and 3, a pair of motor supporting portions 11 q forsupporting the motor 32 is integrally formed with the bottom portion 11a at the bottom portion 11 a of the first case 11 inside the housing 10.The motor supporting portion 11 q has a similar shape as the motorsupporting portion 11 g. In other words, the two motor supportingportions 11 q are arranged in an upright manner on the bottom portion 11a of the first case 11 so as to form a right angle with the bottomportion 11 a. The motor supporting portions 11 q that form a pair arespaced apart by a distance substantially equal to the distance betweenthe end faces in the axial direction of the housing case 32 a. Asupporting recess 11 r is arranged in a recessed manner from the distalend toward the basal end at the distal end of each motor supportingportion 11 q. The motor 32 is supported by the motor supporting portions11 q by inserting the supporting protrusion 32 c arranged at both endsin the axial direction of the housing case 32 a to the supportingrecesses 11 r of the pair of motor supporting portions 11 q with thehousing case 32 a arranged between the pair of motor supporting portions11 q. In other words, the motor 32 is supported by the housing 10. Thepair of motor supporting portions 11 q supports the motor 22 whilerestricting movement in the axial direction and movement in the radialdirection of the motor 32.

The worm 33 is attached to the rotation shaft 32 b of the motor 32 so asto be integrally rotatable with the rotation shaft 32 b. The output gear34 is arranged in the vicinity of the worm 33 inside the housing 10. Theoutput gear 34 includes a large diameter gear 34 a having a circularplate shape, and a small diameter gear 34 b integrally formed with thelarge diameter gear 34 a. The small diameter gear 34 b has a circularplate shape in which the diameter is smaller than the large diametergear 34 a, and is integrally formed at one end face in the axialdirection of the large diameter gear 34 a so as to be coaxial with thelarge diameter gear 34 a.

A fourth shaft supporting portion 11 s is arranged in the vicinity ofthe worm 33 inside the housing 10. The fourth shaft supporting portion11 s extends from the bottom portion 11 a of the first case 11 so as tobe perpendicular to the bottom portion 11 a, and is cylindrical. Theoutput gear 34 is rotatably supported by the fourth shaft supportingportion 11 s by inserting the fourth shaft supporting portion 11 s tothe central part in the radial direction of the output gear 34 (i.e.,central part in the radial direction of the large diameter gear 34 a andthe small diameter gear 34 b). In other words, the output gear 34 isrotatably supported by the housing 10 including the fourth shaftsupporting portion 11 s. The output gear 34 is externally inserted tothe fourth shaft supporting portion 11 s such that the large diametergear 34 a is arranged between the small diameter gear 34 b and thebottom portion 11 a of the first case 11. The large diameter gear 34 aof the output gear 34 axially supported by the fourth shaft supportingportion 11 s is engaged with the worm 23. Furthermore, as shown in FIGS.2A and 2B, the small diameter gear 34 b of the output gear 34 projectsto the exterior of the housing 10 from a second output hole lit formedat a portion facing the output gear 34 in the axial direction of theoutput gear 34 at the upper bottom portion 12 a of the second case 12.

As shown in FIG. 1, the sensor output shaft portion 35 is arranged at aposition spaced apart from the output gear 34 inside the housing 10. Thesensor output shaft portion 35 has a substantially circular plate shape,and includes a coupling shaft 35 a at a central part in the radialdirection thereof. The coupling shaft 35 a has the form of asubstantially T-shaped rod as viewed from the direction in which arotation axis L2 of the sensor output shaft portion 35 extends.

As shown in FIG. 3, a fifth shaft supporting portion 11 u is arranged ata position spaced apart from the fourth shaft supporting portion 11 sinside the housing 10. The fifth shaft supporting portion 11 u extendsfrom the bottom portion 11 a of the first case 11 so as to beperpendicular with respect to the bottom portion 11 a, and iscylindrical. As shown in FIGS. 1 and 3, the sensor output shaft portion35 is rotatably supported by the fifth shaft supporting portion 11 u byinserting the fifth shaft supporting portion 11 u into the central partin the radial direction thereof. In other words, the sensor output shaftportion 35 is rotatably supported by the housing 10 including the fifthshaft supporting portion 11 u. The sensor output shaft portion 35 isexternally fitted to the fifth shaft supporting portion 11 u with thedistal end of the coupling shaft 35 a facing the side opposite to thebottom portion 11 a of the first case 11. The rotation axis L2 of thesensor output shaft portion 35 is parallel to the rotation axis L1 ofthe output gear 26 of the first output mechanism 21.

As shown in FIGS. 2A and 2B, the sensor output shaft portion 35 axiallysupported by the fifth shaft supporting portion 11 u is exposed to theexterior of the housing 10 from a third output hole 11 w formed at aportion facing the sensor output shaft portion 35 at the upper bottomportion 12 a of the second case 12. The third output hole 11 w has acircular shape substantially equal to the outer diameter of the sensoroutput shaft portion 35. The coupling shaft 35 a is exposed to theexterior of the housing 10 from the third output hole 11 w. As shown inFIG. 1, a link member 41 forming the link mechanism for activating theblower duct switching door is coupled to the coupling shaft 35 aprojecting to the exterior of the housing 10. The link member 41 has acircular gear shape. A coupling hole 41 a in which the shape as viewedfrom the axial direction of the link member 41 is a substantiallyT-shape corresponding to the outer diameter shape of the coupling shaft35 a is formed at a central part in the radial direction of the linkmember 41. The link member 41 is coupled in an integrally rotatablemanner to the sensor output shaft portion 35 by inserting the couplingshaft 35 a to the coupling hole 41 a. The link member 41 coupled to thesensor output shaft portion 35 is arranged exterior to the housing 10,and is engaged with the small diameter gear 34 b of the output gear 34at the exterior of the housing 10. In other words, the output gear 34 iscoupled to the blower duct switching door by way of the link mechanismincluding the link member 41.

In the second output mechanism 21 described above, the rotation of therotation shaft 32 b is transmitted to the worm 33 when the motor 32 isactivated. The rotation transmitted to the worm 33 is output from thesmall diameter gear 34 b of the output gear 34. The link member 41engaged with the small diameter gear 34 b of the output gear 34 is thenrotated, and the blower duct switching door is driven by the linkmechanism including the link member 41. In this case, the link member 41integrally rotates with the sensor output shaft portion 35 while beingsupported by the sensor output shaft portion 35. Therefore, the rotationof the motor 32 transmitted to the output gear 34 is transmitted to thesensor output shaft portion 35 through the link member 41. In the secondoutput mechanism 31, the deceleration gear of the final stagecorresponds to the sensor output shaft portion 35, which is the lastcomponent rotatably supported by the housing 10 and to which therotation of the motor 32 is transmitted.

A circuit substrate 51 is accommodated in the housing 10. The circuitsubstrate 51 has a flat plate shape smaller than the bottom portion 11 aof the first case 11. The circuit substrate 51 is arranged at a portionbetween the motor 22 and the motor 32, and the connector unit 13 in thebottom portion 11 a of the first case 11, and fixed to the bottomportion 11 a.

A first position detection sensor 61 for detecting the rotation positionof the output gear 26 is attached to the output gear 26 of the firstoutput mechanism 21. The first position detection sensor 61 has acircular ring shape, and is arranged at a portion closer to the bottomportion 11 a of the first case 11 in the output gear 26 to integrallyrotate with the output gear 26. A second position detection sensor 62for detecting the rotation position of the output gear 34 engaged withthe link member 41 that integrally rotates with the sensor output shaftportion 35 is attached to the sensor output shaft portion 35 of thesecond output mechanism 31. The second position detection sensor 62 hasa circular ring shape, and is arranged at a portion closer to the bottomportion 11 a of the first case 11 in the sensor output shaft portion 35to integrally rotate with the sensor output shaft portion 35. The firstposition detection sensor 61 and the second position detection sensor 62are electrically connected to the circuit substrate 51 by a bus barmember 71 arranged on the bottom portion 11 a of the first case 11inside the housing 10. The first position detection sensor 61 and thesecond position detection sensor 62 output electric signalscorresponding to the rotation position through the bus bar member 71.

The circuit substrate 51 includes a pair of power supplying terminals 81for supplying power to the motor 22 and a pair of power supplyingterminals 82 for supplying power to the motor 32. The pair of powersupplying terminals 81 are arranged near an end in an axial direction onthe side opposite to an end where the rotation shaft 22 b projects inthe motor 22, and are pressed against motor power supplying terminals ofthe motor 22 to be electrically connected to the motor power supplyingterminals. In the same manner, the pair of power supplying terminals 82are arranged near an end in an axial direction on the side opposite toan end where the rotation shaft 32 b projects in the motor 32, and arepressed against motor power supplying terminals of the motor 32 to beelectrically connected to the motor power supplying terminals.

A plurality of connector terminals 83 for carrying out power supply tothe motor actuator 1, exchange of electric signals with an externaldevice (not shown) mounted on the vehicle, and the like are connected tothe circuit substrate 51. The plurality of connector terminals 83 eachprojects into the interior of the connector unit 13. The plurality ofconnector terminals 83 are electrically connected with an externalconnector (not shown) inserted to the connector unit 13. The powersupply to the motor actuator 1, the exchange of electric signals withthe external device mounted on the vehicle, and the like are carried outthrough the external connector.

Furthermore, a drive IC 91 for performing the control of the motoractuator 1 is mounted on the circuit substrate 51. The drive IC 91controls the power supply to the motor 22 and the motor 32 based on theelectric signal input from the external device through the externalconnector, as well as the electric signals input from the first positiondetection sensor 61 and the second position detection sensor 62.

As shown in FIGS. 1 and 2A, the housing 10 of the motor actuator 1 ofthe first embodiment includes a fastening unit 101 for fastening thefirst case 11 and the second case 12 inside the housing 10. Thefastening unit 101 includes, in a fastening unit formation range A1formed by connecting a center of gravity O1 of the motor 22 of the firstoutput mechanism 21, a center of gravity O2 of the motor 32 of thesecond output mechanism 31, a rotation center O4 of the sensor outputshaft portion 35 of the final stage in the second output mechanism 31,and a rotation center O3 of the output gear 26 of the final stage in thefirst output mechanism 21 as viewed from the direction in which therotation axis L1 of the output gear 26 of the final stage extends in thefirst output mechanism 21 (same as the direction in which the rotationaxis L2 of the sensor output shaft portion 35 of the final stage extendsin the second output mechanism 31). In FIG. 1, the fastening unitformation range A1 (fourth fastening unit formation range) is a portionsurrounded by single-dashed line, and is formed to have a square shape.The fastening unit 101 of the first embodiment is formed at a positioncloser to the middle of the bottom portion 11 a of the first case 11than the motor 22 between the motor 22 and the motor 32 within thefastening unit formation range A1. The fastening unit 101 is formed inthe vicinity of the first deceleration gear 24 and in the vicinity ofthe end in the axial direction where the rotation shaft 22 b projects inthe housing case 22 a of the motor 22.

As shown in FIG. 4, the fastening unit 101 includes a first fasteningsupport 111 arranged in the first case 11, a second fastening support112 arranged in the second case 12, and a fastening screw 113 forcoupling the first fastening support 111 and the second fasteningsupport 112.

The first fastening support 111 projects into the first case 11 from thebottom portion 11 a of the first case 11, and is integrally formed withthe bottom portion 11 a. The first fastening support 111 is cylindricaland extends so as to be orthogonal to the bottom portion 11 a of thefirst case 11. A seat recess 111 a is arranged in a recessed manner atthe distal end of the first fastening support 111. The seat recess 111 ais arranged at a central part in the radial direction of the firstfastening support 111 at the distal end of the first fastening support111, and is arranged in a recessed manner in the axial direction of thefirst fastening support 111 from the distal end face of the firstfastening support 111 toward the basal end of the first fasteningsupport 111. The seat recess 111 a has a shape as viewed from the distalend of the first fastening support 111 that is circular. The distal endof the first fastening support 111 has a shape including a stepdifference by forming the seat recess 111 a.

The distal end face of the first fastening support 111 becomes a firstreceiving surface 111 b of a planar shape that is orthogonal to theaxial direction of the first fastening support 111, or parallel to thebottom portion 11 a of the first case 11. The first receiving surface111 b is formed to have a circular ring shape that surrounds theperiphery of the opening of the seat recess 111 a. The bottom surface ofthe seat recess 111 a becomes a second receiving surface 111 c of aplanar shape that is parallel to the first receiving surface 111 b.

The first fastening support 111 includes a threaded hole 111 d arrangedin a recessed manner at a basal end side of the first fastening support111 along the axial direction of the first fastening support 111 fromthe bottom surface (i.e., second receiving surface 111 c) of the seatrecess 111 a. The threaded hole 111 d is formed at a central part in theradial direction of the first fastening support 111 and has a femalescrew formed on an inner circumferential surface.

The second fastening support 112 projects into the second case 12 (innerside of the housing 10) from a position facing the first fasteningsupport in the upper bottom portion 12 a of the second case 12, and isintegrally formed with the bottom portion 12 a. In other words, thefirst fastening support 111 and the second fastening support 112 projectin the opposing direction of the first case 11 and the second case 12 soas to approach each other inside the housing 10. The second fasteningsupport 112 has a substantially cylindrical shape extending so as to beorthogonal to the upper bottom portion 12 a of the second case 12. Theouter diameter (largest diameter) of the second fastening support 112 isequal to the outer diameter of the first fastening support 111.

The distal end of the second fastening support 112 includes an insertionportion 112 a in which the outer diameter is smaller than the basal endof the second fastening support 112. The outer diameter of the insertionportion 112 a is slightly smaller than the inner diameter of the seatrecess 111 a. The distal end of the second fastening support 112includes a step difference by arranging the insertion portion 112 a.

The distal end face of the insertion portion 112 a (same as the distalend face of the second fastening support 112) becomes a first contactingsurface 112 b with a planar shape that is orthogonal to the axialdirection of the second fastening support 112, that is, parallel to theupper bottom portion 12 a of the second case 12. In the second fasteningsupport 112, a second contacting surface 112 c adjacent in the radialdirection with the basal end of the insertion portion 112 a is formed atthe periphery of the basal end of the insertion portion 112 a. Thesecond contacting surface 112 c is planar and parallel to the firstcontacting surface 112 b, and has a circular ring shape that surroundsthe basal end of the insertion portion 112 a. The axial length of theinsertion portion 112 a, that is, the distance between the firstcontacting surface 112 b and the second contacting surface 112 c isequal to the depth (axial depth) of the seat recess 111 a, that is, thedistance between the first receiving surface 111 b and the secondreceiving surface 111 c.

An accommodation recess 112 d is formed at a portion of the basal end ofthe second fastening support 112. The accommodation recess 112 d isextended through the upper bottom portion 12 a of the second case 12 andopened to the exterior of the housing 10. In other words, theaccommodation recess 112 d is arranged in a recessed manner in the axialdirection of the second fastening support 112 from the outer surface ofthe upper bottom portion 12 a of the second case 12 toward the distalend of the second fastening support 112. The accommodation recess 112 dis formed at a central part in the radial direction of the secondfastening support 112, and a shape as viewed from the axial direction ofthe second fastening support 112 is a circular shape. The inner diameterof the accommodation recess 112 d is greater than the outer diameter ofa head 113 a of the fastening screw 113. Furthermore, a depth (axialdepth) of the accommodation recess 112 d is deeper than a thickness(axial length) of the head 113 a. The bottom surface of theaccommodation recess 112 d forms a screw receiving surface 112 e that isplanar and orthogonal to the axial direction of the second fasteningsupport 112, or parallel to the first contacting surface 112 b and thesecond contacting surface 112 c.

The second fastening support 112 includes a through hole 112 f thatextends in the axial direction of the second fastening support 112between the bottom surface (i.e., screw receiving surface 112 e) of theaccommodation recess 112 d and the distal end of the second fasteningsupport 112. The through hole 112 f has a cross-sectional shape in adirection orthogonal to the axial direction of the second fasteningsupport 112 formed to a circular shape, and the inner diameter issmaller than the inner diameter of the accommodation recess 112 d andgreater than the outer diameter of a screw portion 113 b in which a malescrew is formed at the outer peripheral surface in the fastening screw113. The through hole 112 f is formed at a central part in the radialdirection of the second fastening support 112, and is communicated tothe accommodation recess 112 d and opened to the central part in theradial direction of the first contacting surface 112 b.

As shown in FIGS. 2B and 4, in the first fastening support 111 and thesecond fastening support 112 formed as above, the insertion portion 112a of the second fastening support 112 is inserted to the seat recess 111a of the first fastening support 111 when overlapping the first case 11and the second case 12 and snap-fitting and engaging the engagementpiece 12 c with the engagement projection 11 c. The second contactingsurface 112 c contacts the first receiving surface 111 b and the firstcontacting surface 112 b contacts the second receiving surface 111 cfrom the opposing direction of the bottom portion 11 a and the upperbottom portion 12 a (same as the opposing direction of the firstfastening support 111 and the second fastening support 112). In otherwords, the second fastening support 112 contacts the first fasteningsupport 111 from a recess direction of the threaded hole 111 d.Furthermore, the accommodation recess 112 d and the threaded hole 111 dare communicated through the through hole 112 f. In other words, thethrough hole 112 f communicates the threaded hole 111 d and the exteriorof the housing 10 through the accommodation recess 112 d. The firstfastening support 111 and the second fastening support 112 in this stateare fastened with the fastening screw 113. The fastening screw 113 hasthe screw portion 113 b extended through the accommodation recess 112 dand the through hole 112 f and joined in the threaded hole 111 d, and isfastened until a seat surface 113 c of the head 113 a contacts the screwreceiving surface 112 e. Since the depth of the accommodation recess 112d is deeper than the thickness of the head 113 a, the head 113 a inwhich the seat surface 113 c is brought into contact with the screwreceiving surface 112 e, which is the bottom surface of theaccommodation recess 112 d, is completely arranged inside theaccommodation recess 112 d, and does not project to the outer side ofthe housing 10 than the outer surface of the first case 11.

The first fastening support 111, the second fastening support 112, andthe fastening screw 113 fasten the first case 11 and the second case 12at the inner side (inside) the housing 10, and support the bottomportion 11 a of the first case 11 and the upper bottom portion 12 a ofthe second case 12. In the first fastening support 111 and the secondfastening support 112 fastened by the fastening screw 113, the secondcontacting surface 112 c is pushed against the first receiving surface111 b and the first contacting surface 112 b is pushed against thesecond receiving surface 111 c. The first fastening support 111 and thesecond fastening support 112 are coupled by engaging the step differencebetween the first receiving surface 111 b and the second receivingsurface 111 c with the step difference between the first contactingsurface 112 b and the second contacting surface 112 c. Thus, a labyrinthstructure portion 114 forming a labyrinth structure is formed betweenthe distal end of the first fastening support 111 and the distal end ofthe second fastening support 112 at a portion where the distal end ofthe first fastening support 111 and the distal end of the secondfastening support 112 overlap in the radial direction. The labyrinthstructure portion 114 forms a step difference in a passage from theinner side of the second fastening support 112 to the outer side of thefirst fastening support 111 and the second fastening support 112 (i.e.,internal space of the housing 10) passing between the first fasteningsupport 111 and the second fastening support 112 (gearing section), thuscomplicating the shape of the passage.

The operation of the motor actuator 1 of the first embodiment will nowbe described.

Since a plurality of (two in the present embodiment) output mechanisms21, 31 is accommodated in the housing 10, a plurality of motors 22, 32and a plurality of deceleration gears of the final stage (i.e., theoutput gear 26 and the sensor output shaft portion 35) are accommodated.The fastening unit formation range A1 is a range formed by connectingthe center of gravity O1 of the motor 22, the center of gravity O2 ofthe motor 32, the rotation center O4 of the sensor output shaft portion35 of the final stage, and the rotation center O3 of the output gear 26of the final stage. The position where force acts on the housing 10 fromeach motor 22, 32 is near the center of gravity O1 of the motor 22 andthe center of gravity O2 of the motor 32. Furthermore, the positionwhere force acts on the housing 10 from the output gear 26 of the finalstage and the sensor output shaft portion 35 of the final stagerotatably supported by the housing 10 is near the rotation center O3 ofthe output gear 26 and near the rotation center O4 of the sensor outputshaft portion 35. Therefore, in the motor actuator 1 including theplurality of output mechanisms 21, 31, the fastening unit 101 can bebrought close to the position where force acts on the housing 10 fromeach motor 22, 32, and the position where force acts on the housing 10from the output gear 26 of the final stage and the sensor output shaftportion 35 of the final stage by arranging the fastening unit 101 withinthe fastening unit formation range A1.

The first embodiment has the advantages described below.

(1) The fastening unit formation range A1 is a range formed byconnecting the center of gravity O1 of the motor 22, the center ofgravity O2 of the motor 32, the rotation center O4 of the sensor outputshaft portion 35, and the rotation center O3 of the output gear 26. Theposition where the force acts on the housing 10 from each motor 22, 32is near the center of gravity O1, O2 of each motor 22, 32. Furthermore,the position where the force acts on the housing 10 from eachdeceleration gear of the final stage rotatably supported by the housing10 is near the rotation center O3, O4 of each deceleration gear of thefinal stage (i.e., the output gear 26 and the sensor output shaftportion 35). The fastening unit 101 is brought close to the portionwhere the force acts on the housing 10 from each motor 22, 32 and theposition where the force acts on the housing 10 from the output gear 26of final stage and the sensor output shaft portion 35 of final stage byarranging the fastening unit 101 within the fastening unit formationrange A1. Therefore, the housing 10 is further suppressed by thefastening unit 101 from deforming by the force acting on the housing 10from each motor 22, 32 and the force acting on the housing 10 from theoutput gear 26 of the final stage and the sensor output shaft portion 35of the final stage. As a result, the deformation of the housing 10accommodating the plurality of output mechanisms 21, 31 is furthersuppressed. Although the force acting on the housing 10 from each motor22, 32 is smaller than the force acting on the housing 10 from theoutput gear 26 of the final stage and the sensor output shaft portion 35of the final stage, the force acting on the housing 10 from each motor22, 32 also becomes a cause of deformation of the housing 10 if themotor actuator 1 is actually activated. Thus, arranging the fasteningunit 101 within the fastening unit formation range A1 is more effectivein suppressing the deformation of the housing 10. If the deformation ofthe housing 10 is suppressed, the housing 10 is suppressed fromvibrating by the vibration of the motor 22, 32 even with the housing 10accommodating the plurality of motors 22, 32. Therefore, noise caused bythe deformation of the housing 10 is suppressed.

(2) The deformation of the housing 10 is further suppressed by fasteningthe first case 11 and the second case 12 with the engagement projection11 c and the engagement piece 12 c at the periphery of the housing 10.

(3) The first fastening support 111 and the second fastening support 112contact the threaded hole 111 d in the recess direction to form the seatof the fastening screw 113. Therefore, after the first fastening support111 and the second fastening support 112 are fastened with the fasteningscrew 113, the first case 11 and the second case 12 are suppressed fromexpanding or depressing. In other words, the deformation of the housing10 is further suppressed.

(4) The head 113 a of the fastening screw 113 is suppressed fromprojecting out more than the outer surface of the housing 10 since thehead 113 a is accommodated in the accommodation recess 112 d. Therefore,the head 113 a of the fastening screw 113 is suppressed from gettingcaught at the components, and the like arranged at the periphery of themotor actuator 1.

(5) Liquid such as water is suppressed from entering inside of thehousing 10 from the inner side of the second fastening support 112 bythe labyrinth structure portion 114.

(6) In the fastening unit 101, the first receiving surface 111 b and thesecond contacting surface 112 c are in contact, and the second receivingsurface 111 c and the first contacting surface 112 b contact in theopposing direction of the bottom portion 11 a and the upper bottomportion 12 a (same as the opposing direction of the first fasteningsupport 111 and the second fastening support 112). Therefore, the firstfastening support 111 and the second fastening support 112 are lesslikely to deform so as to tilt with respect to the opposing direction ofthe bottom portion 11 a and the upper bottom portion 12 a. Therefore,the fastening unit 101 is suppressed from deforming, and the deformationof the housing 10 is further suppressed.

The first embodiment may be modified as below.

The fastening unit 101 does not necessarily have to include thelabyrinth structure portion 114.

The fastening unit 101 does not necessarily have to include theaccommodation recess 112 d.

In the fastening unit 101 of the first embodiment, the first receivingsurface 111 b and the second contacting surface 112 c are brought intocontact, and the second receiving surface 111 c and the first contactingsurface 112 b are brought into contact. However, the fastening unit 101may be formed such that only the first receiving surface 111 b and thesecond contacting surface 112 c are brought into contact. The fasteningunit 101 may also be formed such that only the second receiving surface111 c and the first contacting surface 112 b are brought into contact.The fastening unit 101 may also be formed such that the first fasteningsupport 111 and the second fastening support 112 do not contact in theopposing direction of the bottom portion 11 a and the upper bottomportion 12 a.

In the embodiment described above, the first case 11 includes theengagement projection 11 c and the second case 12 includes theengagement piece 12 c. However, the first case 11 may include theengagement piece 12 c and the second case 12 may include the engagementprojection 11 c.

In the first embodiment described above, the engagement projection 11 cand the engagement piece 12 c, which are snap-fitted and engaged, arearranged on the outer surface of the housing 10 as the outer fasteningunit. However, the configuration of the outer fastening unit is notlimited thereto. For example, the outer fastening unit for fastening thefirst case 11 and the second case 12 with a screw may be arranged on theouter surface of the housing 10.

In the fastening unit 101 of the embodiment described above, the firstfastening support 111 is formed on the first case 11, and the secondfastening support 112 is formed on the second case 12. However, thefirst fastening support 111 may be formed on the second case 12 and thesecond fastening support 112 may be formed on the first case 11.

The shape of the fastening unit 101 for fastening the first case 11 andthe second case 12 inside the housing 10 is not limited to the shape ofthe first embodiment. For example, a fastening unit 120 shown in FIG. 5Amay be arranged inside the housing 10 in place of the fastening unit 101of the first embodiment. The fastening unit 120 includes a firstfastening support 121 arranged on the first case 11 and a secondfastening support 122 arranged on the second case 12.

As shown in FIGS. 5A and 5C, the first fastening support 121 projectsinto the first case 11 from the bottom portion 11 a of the first case11, and is integrally formed with the bottom portion 11 a. The firstfastening support 121 includes a tubular surrounding portion 123extending orthogonal to the bottom portion 11 a of the first case 11,and an engagement hook 124 arranged on the inner side of the surroundingportion 123. A seat recess 123 a is arranged in a recessed manner at thedistal end of the surrounding portion 123. The distal end of thesurrounding portion 123 has a shape including a step difference byforming the seat recess 123 a. The distal end face of the surroundingportion 123 is a first receiving surface 123 b having a planar shapethat is orthogonal to the axial direction of the surrounding portion123, that is, parallel to the bottom portion 11 a of the first case 11.The bottom surface of the seat recess 123 a is a second receivingsurface 123 c (sandwiching surface) of a planar shape that is parallelto the first receiving surface 123 b.

The engagement hook 124 extends toward the opening of the surroundingportion 123 at the inner side of the surrounding portion 123, and thebasal end of which is integrally formed with the bottom portion 11 a. Afirst engagement projection 124 a is formed at the distal end of theengagement hook 124. The first engagement projection 124 a projects in adirection orthogonal to the axial direction (same as the opposingdirection of the bottom portion 11 a and the upper bottom portion 12 a)of the surrounding portion 123. The engagement hook 124 can tilt withrespect to the axial direction of the surrounding portion 123 whileelastically deforming.

As shown in FIGS. 5A and 5B, the second fastening support 122 projectsinto the second case 12 (inner side of the housing 10) from the positionfacing the first fastening support 121 in the upper bottom portion 12 aof the second case 12, and is integrally formed with the upper bottomportion 12 a. The second fastening support 122 has a tubular shapeextending orthogonal to the upper bottom portion 12 a of the second case12. The second fastening support 122 is formed to have the samethickness as the surrounding portion 123. An insertion portion 122 anarrower than the basal end of the second fastening support 122 isformed at the distal end of the second fastening support 122. The outershape of the insertion portion 122 a is slightly smaller than the innercircumferential surface of the seat recess 123 a. The distal end of thesecond fastening support 122 has a shape including a step difference byarranging the insertion portion 122 a. The distal end face of theinsertion portion 122 a (same as the distal end face of the secondfastening support 122) becomes a first contacting surface 122 b of aplanar shape that is orthogonal to the axial direction of the secondfastening support 122, that is, parallel to the upper bottom portion 12a of the second case 12. In the second fastening support 122, a secondcontacting surface 122 c adjacent in the radial direction with the basalend of the insertion portion 122 a is formed on the outer side of thebasal end of the insertion portion 122 a. The second contacting surface122 c is formed to a planar shape parallel to the first contactingsurface 122 b, and is formed to an annular shape that surrounds thebasal end of the insertion portion 122 a. The axial length of theinsertion portion 122 a, that is, the distance between the firstcontacting surface 122 b and the second contacting surface 122 c isequal to the depth (axial depth) of the seat recess 123 a, that is, thedistance between the first receiving surface 123 b and the secondreceiving surface 123 c. The second fastening support 122 includes aninner circumferential surface that defines a through window hole 122 d.The through window hole 122 d extends through the second fasteningsupport 122 in the opposing direction of the first fastening support 121and the second fastening support 122, and opens to the outer surface ofthe second case 12. A second engagement projection 122 e is formed atthe end on the distal end side of the second fastening support 122 inthe inner circumferential surface of the second fastening support 122.The second engagement projection 122 e projects in a direction oppositeto the projecting direction of the first engagement projection 124 a.

As shown in FIGS. 5A and 5C, when overlapping the first case 11 and thesecond case 12 and snap-fitting and engaging the engagement piece 12 cwith the engagement projection 11 c, the first fastening support 121 andthe second fastening support 122 formed as above have the distal end ofthe engagement hook 124 is inserted inside the through window hole 122d. When the first engagement projection 124 a moves over the secondengagement projection 122 e, the first engagement projection 124 a andthe second engagement projection 122 e are brought into contact andengaged in the opposing direction of the bottom portion 11 a and theupper bottom portion 12 a. In other words, the engagement hook 124 issnap-fitted and engaged with the second fastening support 122. The firstfastening support 121 and the second fastening support 122 thus fastenthe first case 11 and the second case 12 at the inner side (inside) ofthe housing 10 and support the bottom portion 11 a of the first case 11and the upper bottom portion 12 a of the second case 12. The distal endof the engagement hook 124 snap-fitted and engaged with the secondengagement projection 122 e is arranged in the through window hole 122d.

When the engagement hook 124 snap-fit engages the second engagementprojection 122 e, the insertion portion 122 a of the second fasteningsupport 122 is inserted into the seat recess 123 a of the surroundingportion 123, and the second contacting surface 122 c contacts the firstreceiving surface 123 b and the first contacting surface 122 b contactsthe second receiving surface 123 c. The second receiving surface 123 ccontacts the end face (i.e., first contacting surface 122 b) closer tothe first fastening support 121 in the second fastening support 122 fromthe opposing direction of the first fastening support 121 and the secondfastening support 122, and sandwiches the end (i.e., distal end of thesecond fastening support 122) closer to the first fastening support 121in the second fastening support 122 in the opposing direction of thefirst fastening support 121 and the second fastening support 122 withthe first engagement projection 124 a of the engagement hook 124. Insuch a fastening unit 120, the first fastening support 121 and thesecond fastening support 122 are coupled by engaging the step differencebetween the first receiving surface 123 b and the second receivingsurface 123 c with the step difference between the first contactingsurface 122 b and the second contacting surface 122 c. Thus, thelabyrinth structure portion 114 forming the labyrinth structure isformed between the distal end of the surrounding portion 123 of thefirst fastening support 121 and the distal end of the second fasteningsupport 122.

This also obtains advantages (1), (2), (5), and (6) of the firstembodiment. Furthermore, the fastening unit 120 includes the firstfastening support 121 integrally formed with the first case 11 and thesecond fastening support 122 integrally formed with the second case 12,and thus does not require another component such as a screw and thelike. Therefore, the number of components can be reduced. Since thefirst fastening support 121 and the second fastening support 122 fastenthe first case 11 and the second case 12 by snap-fit engagement, thefastening of the first case 11 and the second case 12 by the fasteningunit 120 can be easily carried out. Furthermore, the engagement state ofthe engagement hook 124 and the second engagement projection 122 e canbe visually recognized from the through window hole 122 d. The distalend of the engagement hook 124 is arranged inside the through windowhole 122 d, and hence the distal end of the engagement hook 124 issuppressed from getting caught at the components arranged at theperiphery of the motor actuator 1 and the like. The end (i.e., distalend of the second fastening support 122) closer to the first fasteningsupport 121 in the second fastening support 122 is sandwiched in theopposing direction of the first fastening support 121 and the secondfastening support 122 by the second receiving surface 123 c and thefirst engagement projection 124 a of the engagement hook 124. Therefore,the spacing between the first case 11 and the second case 12 ismaintained by the fastening unit 120, and the housing 10 is suppressedfrom expanding or depressing near the fastening unit 120. In thefastening unit 120, the second contacting surface 122 c contacts thefirst receiving surface 123 b and the first contacting surface 122 bcontacts the second receiving surface 123 c. Therefore, even if theengagement hook 124 breaks, the fragment of the engagement hook 124 issuppressed from entering into the housing 10 from between the distal endof the first fastening support 121 and the distal end of the secondfastening support 122 facing the first fastening support 121 in theopposing direction of the bottom portion 11 a and the upper bottomportion 12 a.

In the fastening unit 120 shown in FIG. 5A, the second fastening support122 may be formed on the first case 11, and the first fastening support121 may be formed on the second case 12. As shown in FIG. 6, twoengagement hooks 124 may be arranged in the first fastening support 121.In this case, two engagement projections 122 e to which two engagementhooks 124 contact and are engaged with in the opposing direction of thebottom portion 11 a and the upper bottom portion 12 a are arranged inthe second fastening support 122. The first fastening support 121 andthe second fastening support 122 thus can be more securely fastened.

In place of the fastening unit 101 of the first embodiment, a fasteningunit 130 shown in FIG. 7 may be arranged inside the housing 10. Thefastening unit 130 includes a first fastening support 131 arranged onthe first case 11 and a second fastening support 132 arranged on thesecond case 12. The first fastening support 131 projects into the firstcase 11 from the bottom portion 11 a of the first case 11, and isintegrally formed with the bottom portion 11 a. The first fasteningsupport 131 has a substantially tubular shape extending orthogonal tothe bottom portion 11 a of the first case 11. A partitioning wall 131 afor partitioning the internal space of the first fastening support 131in the axial direction is formed inside the first fastening support 131.With the arrangement of such a partitioning wall 131 a, a seat recess131 b is formed at the distal end of the first fastening support 131.The distal end of the first fastening support 131 has a shape includinga step difference by forming the seat recess 131 b. The distal end faceof the first fastening support 131 is a first receiving surface 131 cthat is planar and parallel to the bottom portion 11 a. Furthermore, thebottom surface of the seat recess 131 b is a second receiving surface131 d that is planar and parallel to the first receiving surface 131 c.A rod-shaped engagement protrusion 131 e projecting toward the distalend of the first fastening support 131 is integrally formed at thecentral part of the partitioning wall 131 a.

The second fastening support 132 projects into the second case 12 (innerside of the housing 10) from a position facing the first fasteningsupport 131 in the upper bottom portion 12 a of the second case 12, andis integrally formed with the upper bottom portion 12 a. The secondfastening support 132 has a substantially tubular shape extendingorthogonal to the upper bottom portion 12 a of the second case 12. Aninsertion portion 132 a narrower than the basal end of the secondfastening support 132 is formed at the distal end of the secondfastening support 132. The outer shape of the insertion portion 132 a isslightly smaller than the inner circumferential surface of the seatrecess 131 b. The distal end of the second fastening support 132 has ashape including a step difference by arranging the insertion portion 132a. The distal end face of the insertion portion 132 a (same as thedistal end face of the second fastening support 132) is a firstcontacting surface 132 b having a planar shape parallel to the upperbottom portion 12 a. In the second fastening support 132, a secondcontacting surface 132 c adjacent in the radial direction with the basalend of the insertion portion 132 a is formed on the outer side of thebasal end of the insertion portion 132 a. The second contacting surface132 c has a planar shape parallel to the first contacting surface 132 band has an annular shape that surrounds the basal end of the insertionportion 132 a. The axial length of the insertion portion 132 a, that is,the distance between the first contacting surface 132 b and the secondcontacting surface 132 c is equal to the depth (axial depth) of the seatrecess 131 b, that is, the distance between the first receiving surface131 c and the second receiving surface 131 d. An engagement projection132 d projecting to the inner side is formed at the distal end of theinsertion portion 132 a. The engagement projection 132 d is formed to anannular shape, and the insertion hole 132 e is formed on the inner sideof the engagement projection 132 d.

In the first fastening support 131 and the second fastening support 132,the engagement protrusion 131 e is inserted into the insertion hole 132e when overlapping the first case 11 and the second case 12 andsnap-fitting and engaging the engagement piece 12 c with the engagementprojection 11 c. The distal end of the engagement protrusion 131 e isheated and squeezed into the second fastening support 132 to be formedthicker than the insertion hole 132 e. In other words, the firstfastening support 131 and the second fastening support 132 are fastenedby thermal caulking. The first fastening support 131 and the secondfastening support 132 fasten the first case 11 and the second case 12 tothe inner side (inside) of the housing 10, and support the bottomportion 11 a of the first case 11 and the upper bottom portion 12 a ofthe second case 12. When the engagement protrusion 131 e is inserted tothe insertion hole 132 e, the insertion portion 132 a of the secondfastening support 132 is inserted to the seat recess 131 b of the firstfastening support 131, and the second contacting surface 132 c isbrought into contact with the first receiving surface 131 c and thefirst contacting surface 132 b is brought into the second receivingsurface 131 d. In the fastening unit 130, the first fastening support131 and the second fastening support 132 are coupled by engaging thestep difference between the first receiving surface 131 c and the secondreceiving surface 131 d with the step difference between the firstcontacting surface 132 b and the second contacting surface 132 c. Thus,the labyrinth structure portion 114 is formed between the distal end ofthe first fastening support 131 and the distal end of the secondfastening support 132.

This obtains advantages (1), (2), (5), (6) of the first embodiment.Furthermore, the fastening unit 130 is formed by the first fasteningsupport 131 integrally formed with the first case 11 and secondfastening support 132 integrally formed with the second case 12, anddoes not require another component such as a screw and the like.Therefore, the number of components can be reduced.

A fastening unit 140 shown in FIG. 8 may be arranged inside the housing10 in place of the fastening unit 101 of the first embodiment describedabove. In the fastening unit 140 shown in FIG. 8, the same referencenumerals are used for components that are the same as the fastening unit130 shown in FIG. 7. Such components will not be described. Thefastening unit 140 includes a first fastening support 141 arranged onthe first case 11, the second fastening support 132 arranged on thesecond case 12, and a tubular eyelet member 143. The first fasteningsupport 141 projects into the first case 11 from the bottom portion 11 aof the first case 11, and is integrally formed with the bottom portion11 a. The first fastening support 141 has a substantially tubular shapeextending orthogonal to the bottom portion 11 a of the first case 11. Anannular engagement projection 141 a projecting to the inner side of thefirst fastening support 141 is integrally formed on the innercircumferential surface of the first fastening support 141. An insertionhole 141 b having a diameter equal to the insertion hole 132 e of thesecond fastening support 132 is formed on the inner side of theengagement projection 141 a. In the first fastening support 141, theportion on the distal end side than the engagement projection 141 a isthe seat recess 131 b.

In the first fastening support 141 and the second fastening support 132,the insertion portion 132 a is inserted into the seat recess 131 b whenoverlapping the first case 11 and the second case 12 and snap-fittingand engaging the engagement piece 12 c with the engagement projection 11c. The eyelet member 143 having an outer diameter substantially equal tothe inner diameter of the insertion hole 141 b and the insertion hole132 e is inserted into the insertion hole 141 b and the insertion hole132 e, and both ends of the eyelet member 143 are caulked. The firstfastening support 141 and the second fastening support 132 are fastenedby the eyelet member 143. The first fastening support 141, the secondfastening support 132, and the eyelet member 143 (i.e., fastening unit140) fasten the first case 11 and the second case 12 on the inner side(inside) of the housing 10, and support the bottom portion 11 a of thefirst case 11 and the upper bottom portion 12 a of the second case 12.

This obtains advantages (1), (2), (5), (6) of the first embodiment.Furthermore, since the boundary of the second receiving surface 131 dand the first contacting surface 132 b is covered by the eyelet member143 from the inner side, liquid such as water and the like is furthersuppressed from entering inside the housing 10 from the boundary of thefirst fastening support 141 and the second fastening support 132.

The fastening unit 101 may be arranged in an area other than the area ofthe first embodiment described above as long as it is within thefastening unit formation range A1. The housing 10 may include aplurality of fastening units 101 within the fastening unit formationrange A1.

In the first embodiment described above, the housing 10 includes thefastening unit 101 within the fastening unit formation range A1 asviewed from the direction in which the rotation axis L1 of the outputgear 26 extends (direction in which the rotation axis L2 of the sensoroutput shaft portion 35 extends). However, the housing 10 may includethe fastening unit 101 within a fastening unit formation range A2 (thirdfastening unit formation range) shown in FIG. 9 as viewed from thedirection in which the rotation axis L1 of the output gear 26 extends(direction in which the rotation axis L2 of the sensor output shaftportion 35 extends). The fastening unit formation range A2 is a rangeformed by connecting the center of gravity O1 of the motor 22, thecenter of gravity O2 of the motor 32, the contour of the sensor outputshaft portion 35 of the final stage, and the contour of the output gear26 of the final stage as viewed from the direction in which the rotationaxis L1 of the output gear 26 extends (direction in which the rotationaxis L2 of the sensor output shaft portion 35 extends). The contour ofthe sensor output shaft portion 35 is used as the contour of the linkmember 41 because the link member 41 plays the role of the gear of thesensor output shaft portion 35. The fastening unit formation range A1 ofthe first embodiment described above is the range formed in thefastening unit formation range A2. The fastening unit 101 may bearranged in an area other than the illustrated area as long as it iswithin the fastening unit formation range A2, and the number of thefastening unit 101 is not limited to one.

The fastening unit 101 can be brought closer to the position where theforce acts on the housing 10 from each motor 22, 32 while suppressingthe fastening unit 101 from moving away from the position where theforce acts on the housing 10 from the output gear 26 of the final stageand the sensor output shaft portion 35 of the final stage by arrangingthe fastening unit 101 within the fastening unit formation range A2.Although the force acting on the housing 10 from each motor 22, 32 issmaller than the force acting on the housing 10 from the output gear 26of the final stage and the sensor output shaft portion 35 of the finalstage, the force acting on the housing 10 from each motor 22, 32 alsocauses deformation of the housing 10 if the motor actuator 1 is actuallyactivated. Therefore, the housing 10 is more easily suppressed by thefastening unit 101 from deforming by the force acting on the housing 10from each motor 22, 32 and the force acting on the housing 10 from theoutput gear 26 of the final stage and the sensor output shaft portion 35of the final stage by arranging the fastening unit 101 within thefastening unit formation range A2.

The housing 10 may include the fastening unit 101 within a fasteningunit formation range A3 (second fastening unit formation range) shown inFIG. 10 as viewed from the direction in which the rotation axis L1 ofthe output gear 26 extends (direction in which the rotation axis L2 ofthe sensor output shaft portion 35 extends). The fastening unitformation range A3 is a range formed by connecting the contours of themotors 22, 32, the rotation center O3 of the output gear 26 of the finalstage and the rotation center O4 of the sensor output shaft portion 35of the final stage as viewed from the direction in which the rotationaxis L1 of the output gear 26 extends (direction in which the rotationaxis L2 of the sensor output shaft portion 35 extends). The rotationcenter O3 of the output gear 26 is connected to the contour of the motor22 arranged at a closer position. The rotation center O3 of the outputgear 26 is connected to the position to become closer to the peripheryof the housing 10 in the contour of the motor 22 and the position closerto the rotation center O3 of the output gear 26 with respect to thecontour of the motor 22. In the same manner, the rotation center O4 ofthe sensor output shaft portion 35 is connected to the contour of themotor 32 arranged at a closer position. The rotation center O4 of thesensor output shaft portion 35 is connected to the position to becomecloser to the periphery of the housing 10 in the contour of the motor 32and the position closer to the rotation center O4 of the sensor outputshaft portion 35 with respect to the contour of the motor 32. Thefastening unit formation range A1 of the first embodiment describedabove is a range formed within the fastening unit formation range A3.The fastening unit 101 may be arranged in an area other than theillustrated area as long as it is within the fastening unit formationrange A3, and the number of the fastening unit 101 is not limited toone.

In each of the output mechanisms 21, 31, the rotation transmitted toeach deceleration gear (i.e., worm 23, first deceleration gear 24,second deceleration gear 25, output gear 26, worm 33, output gear 34,sensor output shaft portion 35) has a greater torque than the torque ofthe motor 22, 32, where the torque becomes greater toward thepost-stage. Thus, the force acting on the housing 10 from the outputgear 26 of the final stage and the sensor output shaft portion 35 of thefinal stage is large compared to the force acting on the housing 10 fromeach motor 22, 32. In other words, the force acting on the housing 10from the output gear 26 of the final stage and the sensor output shaftportion 35 of the final stage is more likely to cause deformation of thehousing 10 compared to the force acting on the housing 10 from the motor22, 32. Furthermore, the position where the force acts on the housing 10from the output gear 26 of the final stage and the sensor output shaftportion 35 of the final stage rotatably supported by the housing 10 isnear the rotation center O3 of the output gear 26 of the final stage andnear the rotation center O4 of the sensor output shaft portion 35 of thefinal stage. Therefore, the fastening unit 101 can be brought closer tothe position where the force acts on the housing 10 from the output gear26 of the final stage and the sensor output shaft portion 35 of thefinal stage by arranging the fastening unit 101 within the fasteningunit formation range A3 formed by connecting the contours of the motors22, 32, the rotation center O3 of the output gear 26 of the final stage,and the rotation center O4 of the sensor output shaft portion 35 of thefinal stage. The housing 10 is more easily suppressed by the fasteningunit 101 from deforming by the force acting on the housing 10 from eachmotor 22, 32 and the force acting on the housing 10 from the output gear26 of the final stage and the sensor output shaft portion 35 of thefinal stage. As a result, the deformation of the housing 10accommodating the plurality of output mechanisms 21, 31 can be furthersuppressed. Although the force acting on the housing 10 from each motor22, 32 is smaller than the force acting on the housing 10 from theoutput gear 26 of the final stage and the sensor output shaft portion 35of the final stage, the force acting on the housing 10 from each motor22, 32 also causes deformation of the housing 10 if the motor actuator 1is actually activated. Thus, arranging the fastening unit 101 within thefastening unit formation range A3 is effective in suppressing thedeformation of the housing 10.

The housing 10 may include the fastening unit 101 within a fasteningunit formation range A4 (first fastening unit formation range) shown inFIG. 11 as viewed from the direction in which the rotation axis L1 ofthe output gear 26 extends (direction in which the rotation axis L2 ofthe sensor output shaft portion 35 extends). The fastening unitformation range A4 is a range that is formed by connecting the contoursof the motors 22, 32, the contour of the output gear 26 of the finalstage, and the contour of the sensor output shaft portion 35 of thefinal stage, and that surrounds each motor 22, 32, the output gear 26 ofthe final stage, and the sensor output shaft portion 35 of the finalstage as viewed from the direction in which the rotation axis L1 of theoutput gear 26 extends (direction in which the rotation axis L2 of thesensor output shaft portion 35 extends). The contour of the sensoroutput shaft portion 35 is used as the contour of the link member 41because the link member 41 plays a role of the gear of the sensor outputshaft portion 35. The contour of the motor 22, the contour of the motor32, the contour of the output gear 26, and the contour of the sensoroutput shaft portion 35 (i.e., contour of the link member 41) arerespectively connected to a position to become closer to the peripheryof the housing 10 in the contour of the member arranged at a closerposition. The fastening unit formation range A2 shown in FIG. 9 and thefastening unit formation range A3 shown in FIG. 10 are ranges formedwithin the fastening unit formation range A4. The fastening unit 101 maybe arranged in an area other than the illustrated area as long as it iswithin the fastening unit formation range A4, and the number of thefastening unit 101 is not limited to one.

Since a plurality of (two in the example shown in FIG. 11) outputmechanisms 21, 31 is accommodated in the housing 10, a plurality ofmotors 22, 32 and a plurality of deceleration gears of the final stage(i.e., the output gear 26 and the sensor output shaft portion 35) areaccommodated. In the motor actuator 1, the fastening unit 101 can besuppressed from becoming distant from the position where the force actson the housing 10 from each motor 22, 32, and the position where theforce acts on the housing 10 from the output gear 26 of the final stageand the sensor output shaft portion 35 of the final stage by arrangingthe fastening unit 101 within the fastening unit formation range A4.Therefore, the housing 10 is easily suppressed by the fastening unit 101from deforming by the force acting on the housing 10 from each motor 22,32 and the force acting on the housing 10 from the output gear 26 of thefinal stage and the sensor output shaft portion 35 of the final stage.As a result, the deformation of the housing 10 accommodating theplurality of output mechanisms 21, 31 can be suppressed.

In the first embodiment described above, the number of output mechanisms21, 31 accommodated in the housing 10 is two. However, three or moreoutput mechanisms, each of which is formed by the motor and thedeceleration gear for decelerating and outputting the rotation of themotor, may be accommodated in the housing 10.

The number of deceleration gears arranged in each output mechanism 21,31 is not limited to the number described in the first embodiment aslong as there is at least one deceleration gear. Among the decelerationgears of each output mechanism 21, 31, at least the deceleration gear ofthe final stage (i.e., the output gear 26 and the sensor output shaftportion 35) is rotatably supported by the housing 10.

Second Embodiment

A second embodiment of the motor actuator will now be described withreference to FIGS. 12 to 21. The same reference numerals are used forcomponents that are the same as the first embodiment. Such componentswill not be described and the description will focus on differentcomponents.

The motor actuator 1 shown in FIG. 12 includes the housing 10, aplurality of (two in the present embodiment) output mechanisms 21, 31(i.e., the first output mechanism 21 and the second output mechanism 31)accommodated in the housing 10 and the like. The housing 10 and theoutput mechanisms 21, 31 have configurations similar to the firstembodiment.

As shown in FIG. 12, the first output mechanism 21 of the secondembodiment includes the motor 22, the worm 23, the first decelerationgear 24, the second deceleration gear 25, the output gear 26, a firstpower supplying terminal unit 227, the first position detection sensor61, and a first sensor signal line 229.

As shown in FIGS. 12 and 14, the motor 22 includes the cylindricalhousing case 22 a having two closed opposite ends. The rotation shaft 22b of the motor 22 projects from the middle of the first end face in theaxial direction of the housing case 22 a, and a pair of motor powersupplying terminals 22 d for receiving supply of power is arranged atthe second end face in the axial direction of the housing case 22 a.

As shown in FIG. 16, a supporting shaft 26 c extending in a directionopposite to the output shaft portion 26 a along the direction of therotation axis L1 of the output gear 26 is formed at a central part inthe radial direction of the output gear 26 of the first output mechanism21. The supporting shaft 26 c is rod-shaped and has a substantiallyD-shaped cross-section.

As shown in FIGS. 12, 15, and 16, the third shaft supporting portion 11n of the second embodiment projects from the bottom portion 11 a of thefirst case 11 perpendicular to the bottom portion 11 a, and has acircular ring shape. The output gear 26 is rotatably supported by thethird shaft supporting portion 11 n by inserting the distal end of thesupporting shaft 26 c to the inner side of the third shaft supportingportion 11 n. In other words, the output gear 26 is rotatably supportedby the housing 10 including the third shaft supporting portion 11 n. Theoutput gear 26 axially supported by the third shaft supporting portion11 n is engaged with the second small diameter gear 25 b of the seconddeceleration gear 25. Furthermore, the output shaft portion 26 a extendsthrough the upper bottom portion 12 a of the second case 12 and projectsto the exterior of the housing 10. The link mechanism (not illustrated)for operating the blower duct switching door is coupled to the distalend of the output shaft portion 26 a projecting to the exterior of thehousing 10. In other words, the output shaft portion 26 a is coupled tothe blower duct switching door by the link mechanism.

As shown in FIG. 12, the circuit substrate 51 is accommodated in thehousing 10. The drive IC 91 for performing the control of the motoractuator 1 is mounted on the circuit substrate 51. Furthermore, thefirst power supplying terminal unit 227 is arranged on the circuitsubstrate 51. The first power supplying terminal unit 227 includes thepair of first power supplying terminals 81 and a pair of power supplyingconnector terminals 234.

As shown in FIGS. 12 and 14, the pair of first power supplying terminals81 is arranged in an upright manner on the circuit substrate 51 near theend in the axial direction where the pair of motor power supplyingterminals 22 d is arranged in the motor 22. The pair of first powersupplying terminals 81 is pressed against the pair of motor powersupplying terminals 22 d to be electrically connected to the motor powersupplying terminals 22 d.

As shown in FIG. 12, the pair of power supplying connector terminals 234is arranged at a portion in the vicinity of the connector unit 13 in thecircuit substrate 51. The pair of power supplying connector terminals234 is provided to supply power to the motor actuator 1. The pair ofpower supplying connector terminals 234 each has a rod-shape andincludes a basal end connected to the circuit substrate 51 and a distalend projecting into the connector unit 13. The pair of power supplyingconnector terminals 234 is electrically connected to the pair of firstpower supplying terminals 81 by the circuit substrate 51.

A plurality of (six in the present embodiment) signal connectorterminals 235 is arranged parallel to the pair of power supplyingconnector terminals 234 at a portion in the vicinity of the connectorunit 13 in the circuit substrate 51. Such signal connector terminals 235are provided to exchange electric signals with the external device (notshown) mounted on the vehicle. Each signal connector terminal 235 has arod-shape, where the basal end is connected to the circuit substrate 51and the distal end projects to the interior of the connector unit 13.

The pair of power supplying connector terminals 234 and the plurality ofsignal connector terminals 235 are electrically connected to an externalconnector (not shown) inserted to the connector unit 13. The powersupply to the motor actuator 1, the exchange of electric signals withthe external device (not illustrated), and the like are carried outthrough the external connector.

The first position detection sensor 61 for detecting the rotationposition of the output gear 26 is attached to the output gear 26. Asshown in FIG. 17, the first position detection sensor 61 includes aholding member 241, a rotation member 242, a terminal member 243, and alid member 244.

As shown in FIGS. 16 and 17, the holding member 241 includes asubstantially cylindrical accommodating portion 241 a, which has aclosed end, and a pair of fixed portions 241 b formed integrally withthe accommodating portion. The outer diameter of the accommodatingportion 241 a is smaller than the outer diameter of the output gear 26.A through hole 241 d that extends through the bottom portion 241 c inthe axial direction is formed at the middle of the bottom portion 241 cof the accommodating portion 241 a. The inner diameter of the throughhole 241 d is greater than the outer diameter of the supporting shaft 26c of the output gear 26. A cutout 241 f is formed at one part in thecircumferential direction of a side wall 241 e at the side wall 241 e ofthe accommodating portion 241 a. The cutout 241 f extends along theaxial direction of the accommodating portion 241 a and extends throughthe side wall 241 e in the axial direction, and also extends through theside wall 241 e in the radial direction. A hook insertion hole 241 h isformed at plural areas in the circumferential direction in theaccommodating portion 241 a. The hook insertion hole 241 h is formed atfour areas at equal angular intervals in the circumferential directionof the accommodating portion 241 a on the outer circumferential side ofthe side wall 241 e. Each hook insertion hole 241 h extends through theaccommodating portion 241 a in the axial direction. The pair of fixedportions 241 b is extended on both sides in the diameter direction ofthe accommodating portion 241 a from the bottom portion 241 c of theaccommodating portion 241 a. Each fixed portion 241 b includes a fixinghole 241 g that extends through the fixed portion 241 b in the axialdirection of the accommodating portion 241 a. Each fixing hole 241 g iselongated in the diameter direction of the accommodating portion 241 a,and a circumferential width is constant along the diameter direction ofthe accommodating portion 241 a excluding the portion having an arcuateshape at the end on the radially inner side.

The rotation member 242 includes a signal generating unit 242 a havingthe shape of a circular ring plate, and a coupling tube portion 242 bintegrally formed with the signal generating unit 242 a. The signalgenerating unit 242 a includes a conductive pattern 242 c for generatinga pulse signal. The outer diameter of the signal generating unit 242 ais smaller than the inner diameter of the accommodating portion 241 a.The coupling tube portion 242 b has a cylindrical shape that projects toone side in the axial direction of the signal generating unit 242 a froman inner circumferential edge of the signal generating unit 242 a. Theinner circumferential surface of the coupling tube portion 242 b has asubstantially D-shaped cross-section corresponding to the outercircumferential surface of the supporting shaft 26 c. The rotationmember 242 is held by the holding member 241 and accommodated in theaccommodating portion 241 a with the distal end of the coupling tubeportion 242 b facing the opening of the accommodating portion 241 a. Therotation member 242 arranged on the bottom portion 241 c in theaccommodating portion 241 a is rotatable in the circumferentialdirection.

As shown in FIG. 17, the terminal member 243 includes a terminal holdingsection 245 made from an insulative resin material, and a plurality of(three in the present embodiment) sensor terminals 246 held in theterminal holding section 245. The terminal holding section 245 includesa supporting plate 245 a, which has a substantially circular ring plateshape, and an embedded holding portion 245 b, which extends from thesupporting plate 245 a. The outer diameter of the supporting plate 245 ais substantially equal to the inner diameter at the opening of theaccommodating portion 241 a. Furthermore, the inner diameter of thesupporting plate 245 a is greater than the outer diameter of thecoupling tube portion 242 b. The embedded holding portion 245 b isextended to one side in the axial direction (i.e., toward the bottomportion 241 c of the accommodating portion 241 a) from one portion ofthe outer circumferential edge of the supporting plate 245 a. The axiallength of the embedded holding portion 245 b is substantially equal tothe axial length of the accommodating portion 241 a. The radialthickness of the embedded holding portion 245 b is substantially equalto the radial thickness of the side wall 241 e of the accommodatingportion 241 a. Furthermore, the circumferential width of the embeddedholding portion 245 b is equal to the circumferential width of thecutout 241 f.

Each sensor terminal 246 is made from a conductive metal plate materialand is band-shaped. The three sensor terminals 246 are embedded and heldin the embedded holding portion 245 b while being spaced apart from eachother to ensure the electrical insulating property among the sensorterminals 246. Specifically, each sensor terminal 246 has a central partin the longitudinal direction embedded in the embedded holding portion245 b. The ends in the longitudinal direction of each sensor terminal246 are projected to the exterior of the embedded holding portion 245 b.The portions embedded in the embedded holding portion 245 b in the threesensor terminals 246 are arranged in the circumferential direction andextended along the axial direction of the supporting plate 245 a. Eachsensor terminal 246 has a contacting portion 246 a that projects fromthe basal end of the embedded holding portion 245 b. Each contactingportion 246 a is bent at a substantially right angle at the basal end ofthe embedded holding portion 245 b relative to the portion embedded inthe embedded holding portion 245 b in each sensor terminal 246, andextended along a direction substantially orthogonal to the axialdirection of the supporting plate 245 a toward the inner circumferentialside of the supporting plate 245 a. Each sensor terminal 246 alsoincludes a sensor connection portion 246 b that projects from the distalend of the embedded holding portion 245 b. Each sensor connectionportion 246 b is bent at a right angle at the distal end of the embeddedholding portion 245 b relative to the portion embedded in the embeddedholding portion 245 b in each sensor terminal 246, and extended alongthe direction orthogonal to the axial direction of the supporting plate245 a toward the outer circumferential side (radially outer side) of thesupporting plate 245 a.

As shown in FIG. 18, the sensor connection portion 246 b of each sensorterminal 246 includes a first bent portion 246 c and a second bentportion 246 d obtained by bending the sensor connection portion 246 b.The first bent portion 246 c is obtained by bending the sensorconnection portion 246 b at a substantially right angle toward the basalend of the embedded holding portion 245 b. In other words, the firstbent portion 246 c is obtained by bending the sensor connection portion246 b in a direction that is a substantially right angle relative to aplane orthogonal to the axial direction of the first position detectionsensor 61. The second bent portion 246 d is a portion obtained bybending the sensor connection portion 246 b at a substantially rightangle so that the distal end of the sensor connection portion 246 bfaces the outer circumferential side (radially outer side) of thesupporting plate 245 a at the position closer to the distal end of thesensor connection portion 246 b than the first bent portion 246 c. Inother words, the second bent portion 246 d is obtained by bending thesensor connection portion 246 b in the direction that is a substantiallyright angle relative to a plane parallel to the axial direction of thefirst position detection sensor 61 at the position closer to the distalend of the sensor connection portion 246 b than the first bent portion246 c. Each sensor connection portion 246 b is crank shaped by includingthe first bent portion 246 c and the second bent portion 246 d. In eachsensor connection portion 246 b, the portion closer to the basal endthan the first bent portion 246 c (portion closer to the distal end ofthe embedded holding portion 245 b than the first bent portion 246 c)and the portion closer to the distal end than the second bent portion246 d are parallel. The portion closer to the distal end than the secondbent portion 246 d in each sensor connection portion 246 b is a sensorjoining portion 246 e.

As shown in FIG. 17, the supporting plate 245 a of the terminal member243 described above is fitted to the opening of the accommodatingportion 241 a while being externally inserted to the coupling tubeportion 242 b of the rotation member 242. Furthermore, the embeddedholding portion 245 b of the terminal member 243 is fitted to the cutout241 f. The three sensor terminals 246 are held by the holding member 241through the terminal member 243 by coupling the terminal member 243 tothe holding member 241 in such manner. The contacting portions 246 a ofthe three sensor terminals 246 are pushed and contacted in a contactingmanner to the signal generating unit 242 a of the rotation member 242.

The lid member 244 includes a closing portion 244 a having the shape ofa circular ring plate, and a plurality of (four in the secondembodiment) engagement hooks 244 b integrally formed at the outercircumferential edge of the closing portion 244 a. The outer diameter ofthe closing portion 244 a is slightly smaller than the outer diameter ofthe accommodating portion 241 a, and the inner diameter of the closingportion 244 a is substantially equal to the outer diameter of thecoupling tube portion 242 b. The four engagement hooks 244 b arearranged in an extending manner from four areas at equal angularintervals in the circumferential direction at the outer circumferentialedge of the closing portion 244 a, and have a band shape that is longerthan the axial length of the accommodating portion 241 a. The lid member244 is formed to substantially close the opening of the accommodatingportion 241 a with the closing portion 244 a while inserting the fourengagement hooks 244 b to the four hook insertion holes 241 h of theaccommodating portion 241 a. The distal end of each engagement hook 244b is extended through the accommodating portion 241 a in the axialdirection through the hook insertion hole 241 h and then bent toward theinner circumferential side (radially inner side) at the bottom portion241 c of the accommodating portion 241 a. The lid member 244 is thusfixed with to the holding member 241 by the engagement hooks 244 b. Thedistal end of the coupling tube portion 242 b is arranged at the innerside of the closing portion 244 a.

As shown in FIGS. 12 and 20, the first sensor signal line 229 isconnected to each of the three sensor terminals 246 of the firstposition detection sensor 61. The three first sensor signal lines 229are arranged at a portion closer to the output gear 26 than the circuitsubstrate 51 at the bottom portion 11 a of the first case 11. Each firstsensor signal line 229 is made from a conductive metal plate materialand has an elongated band shape.

As shown in FIG. 20, the three first sensor signal lines 229 areintegrally formed by the insulating member 251 made from an insulativeresin material. The three first sensor signal lines 229 are notintegrally formed with the first power supplying terminal unit 227 by amember made from a resin material such as the insulating member 251, andthe like, and are formed as separate bodies. The insulating member 251includes a base portion 252, and a first branched portion 253 and asecond branched portion 254 branched from the base portion 252. The baseportion 252 has a substantially rectangular plate shape, and the firstbranched portion 253 and the second branched portion 254 are integrallyformed at one end in the longitudinal direction of the base portion 252.As shown in FIGS. 18 and 20, a first sensor supporting portion 253 a,which supports the first position detection sensor 61, is formed at thedistal end of the first branched portion 253. The first sensorsupporting portion 253 a has a square frame shape. The width of thefirst sensor supporting portion 253 a (width in a direction orthogonalto the projecting direction of the first sensor signal line 229projecting to the inner side of the first sensor supporting portion 253a) is slightly smaller than the outer diameter of the accommodatingportion 241 a.

The third first sensor signal lines 229 are embedded and held in thebase portion 252 and the first branched portion 253. The three firstsensor signal lines 229 are held by the base portion 252 and the firstbranched portion 253 while being spaced apart by a constant interval, sothat the electrical insulating property is ensured. A first end in thelongitudinal direction of each of the three first sensor signal lines229 projects from an end on the side opposite to the first branchedportion 253 in the base portion 252. In each first sensor signal line229, an end projecting from the end on the side opposite to the firstbranched portion 253 of the base portion 252 is a substrate connectingportion 261. A second end in the longitudinal direction of each of thethree first sensor signal lines 229 projects into the first sensorsupporting portion 253 a from the first sensor supporting portion 253 a.In each first sensor signal line 229, the portion projecting to theinner side of the first sensor supporting portion 253 a is a lineconnection portion 262. The line connection portions 262 extend parallelat the same interval as the three sensor joining portions 246 e of thefirst position detection sensor 61 in the first sensor supportingportion 253 a.

As shown in FIGS. 20 and 21, the first position detection sensor 61 ismounted on the first sensor supporting portion 253 a. The three sensorconnection portions 246 b of the first position detection sensor 61mounted on the first sensor supporting portion 253 a respectively extendtoward the connecting first sensor signal line 229, and are overlappedwith the three line connection portions 262. The sensor joining portions246 e are formed so that the sensor joining portion 246 e closer to thedistal end than the first bent portion 246 c and the second bent portion246 d is overlapped with the distal end of the connected line connectionportion 262. As shown in FIG. 19, the sensor connection portion 246 b(sensor joining portion 246 e) and the line connection portion 262overlapped with each other are joined by welding. A joining portion 263where the sensor connection portion 246 b and the line connectionportion 262 are overlapped and joined with each other is arrangedbetween the first bent portion 246 c and the second bent portion 246 d,and the distal end of the sensor connection portion 246 b including thefirst bent portion 246 c and the second bent portion 246 d. The threesensor terminals 246 of the first position detection sensor 61 and thethree first sensor signal lines 229 are electrically and mechanicallyconnected by joining the sensor joining portions 246 e and the lineconnection portions 262.

As shown in FIG. 16, the housing 10 includes a first sensor fixingportion 271 for fixing the first position detection sensor 61. The firstsensor fixing portion 271 includes a pair of sensor receiving portions273 integrally formed with the first case 11, and a pair of fixingprotrusions 274 integrally formed with the second case 212.

The pair of sensor receiving portions 273 is formed at two areas on bothsides in the diameter direction of the third shaft supporting portion 11n in the bottom portion 11 a of the first case 11. Each sensor receivingportion 273 is cylindrical extending to the inner side of the first case11 at a right angle relative to the bottom portion 11 a of the firstcase 11. The outer diameter of each sensor receiving portion 273 isgreater than the circumferential width of the fixing hole 241 g arrangedin the holding member 241 of the first position detection sensor 61. Theinterval between the sensor receiving portions 273 that form a pair issubstantially equal to the interval between a pair of fixing holes 241 gin the first position detection sensor 61.

The pair of fixing protrusions 274 is formed at positions facing thepair of sensor receiving portions 273 in the upper bottom portion 212 aof the second case 212. Each fixing protrusion 274 is cylindrical andextends into the second case 212 (inner side of the housing 10) at aright angle relative to the upper bottom portion 212 a of the secondcase 212. The outer diameter of each fixing protrusion 274 is greaterthan the circumferential width of the fixing hole 241 g. A squeezingportion 274 a having a conical shape, of which the diameter becomessmaller toward the distal end of the fixing protrusion 274, is formed atthe distal end of each fixing protrusion 274.

Procedures for coupling the first position detection sensor 61 to thehousing 10 will now be described. As shown in FIGS. 12 and 21, the firstposition detection sensor 61 is first arranged on the bottom portion 11a of the first case 11 with the first sensor signal line 229 and theinsulating member 251 while being mounted on the first sensor supportingportion 253 a of the insulating member 251 integrally formed with andholding a plurality of first sensor signal lines 229. The substrateconnecting portion 261 of the first sensor signal line 229 arranged onthe bottom portion 11 a of the first case 11 is connected to the circuitsubstrate 51. Thus, the three first sensor signal lines 229 areelectrically connected to the corresponding signal connector terminals235 through the circuit substrate 51. The first power supplying terminalunit 227 and the first sensor signal line 229 are not integrally formed(integrally formed while ensuring the electrical insulating property) bythe resin material. Furthermore, the circuit substrate 51 including thefirst power supplying terminal unit 227 and the first sensor signal line229 held by the insulating member 251 are not integrally formed by theresin material. Thus, the circuit substrate 51, including the firstpower supplying terminal unit 227, and the first sensor signal line 229are separately coupled to the bottom portion 11 a of the first case 11.In other words, the circuit substrate 51 and the first sensor signalline 229 are coupled to the first case 11, and the first sensor signalline 229 is then connected to the circuit substrate 51.

As shown in FIG. 16, the pair of fixed portions 241 b of the firstposition detection sensor 61 arranged on the bottom portion 11 a of thefirst case 11 while being mounted on the first sensor supporting portion253 a are arranged on the pair of sensor receiving portions 273. In thisstate, the fixing holes 241 g of the pair of fixed portions 241 b andthe distal end faces of the pair of sensor receiving portions 273 arearranged in the opposing direction of the bottom portion 11 a of thefirst case 11 and the upper bottom portion 12 a of the second case 12.The supporting shaft 26 c of the output gear 26 is then inserted intothe coupling tube portion 242 b so that the rotation member 242 and theoutput gear 226 are coupled in an integrally rotatable manner, and thedistal end of the supporting shaft 26 c is internally inserted to thethird shaft supporting portion 11 n so that the output gear 226 isaxially supported by the third shaft supporting portion 11 n.

The second case 12 is overlapped on the first case 11 in this state, andeight engagement pieces 12 c of the second case 12 are snap-fitted andengaged with the eight engagement projections 11 c of the first case 11.At the same time, the squeezing portions 274 a of the pair of fixingprotrusions 274 are inserted into the opposing fixing holes 241 g, andalso pushed against and squeezed by the distal end face of the opposingsensor receiving portion 273. The fixed portion 241 b is sandwichedbetween the distal end of the sensor receiving portion 273 and thedistal end of the fixing protrusion 274 opposing each other. In otherwords, the opposing sensor receiving portion 273 and the pair of fixingprotrusions 274 sandwich and fix the fixed portion 241 b in the couplingdirection of the first case 11 and the second case 12. The holdingmember 241 is thus supported by the pair of sensor receiving portions273 and the pair of fixing protrusions 274. Rotation of the holdingmember 241 is inhibited along the circumferential direction of theoutput gear 226 inside the housing 10 by the first sensor fixing portion271 including the pair of sensor receiving portions 273 and the pair offixing protrusions 274. The first position detection sensor 61 is fixedto the housing 10 by the first sensor fixing portion 271 in such manner.

As shown in FIG. 12, in the first output mechanism 21 described above,the rotation of the rotation shaft 22 b is transmitted to the worm 23when the motor 22 is activated. The rotation transmitted to the worm 23is transmitted while being decelerated in the order of the firstdeceleration gear 24, the second deceleration gear 25, and the outputgear 26. The rotation transmitted to the output gear 26 is output fromthe output shaft portion 26 a, and the blower duct switching door isdriven through the link mechanism coupled to the output shaft portion 26a.

When the output gear 26 is rotated, the rotation member 242 of the firstposition detection sensor 61 rotates integrally and coaxially with theoutput gear 26. The first position detection signal (position detectionsignal), which is an electric signal corresponding to the rotationposition of the output gear 26, is then output from the sensor terminal246 of the first position detection sensor 61. The first positiondetection signal is transmitted to the drive IC 91 through the firstsensor signal line 229. The drive IC 91 controls the power supply to themotor 22 based on the electric signal input from the external devicethrough the external connector and the first position detection signal.

The second output mechanism 31 of the second embodiment includes themotor 32, the worm 33, the output gear 34, the sensor output shaftportion 35, the second power supplying terminal unit 286, the secondposition detection sensor 287, and the second sensor signal line 288.

As shown in FIGS. 12 and 14, the motor 32 has the same shape as themotor 22 forming the first output mechanism 21. In other words, themotor 32 includes a cylindrical housing case 32 a having closed ends.The rotation shaft 32 b of the motor 32 projects from the middle of thefirst end face in the axial direction of the housing case 32 a, and thepair of motor power supplying terminals 32 d for receiving the supply ofpower is arranged at the second end face in the axial direction of thehousing case 32 a.

As shown in FIG. 12, the sensor output shaft portion 35 is arranged at aposition spaced apart from the output gear 34 inside the housing 10. Thesensor output shaft portion 35 has a substantially circular plate shape,and includes a coupling shaft 35 a at the central part in the radialdirection thereof. The coupling shaft 35 a is rod-shaped and extends ina direction of the rotation axis L2 extending in the axial direction ofthe sensor output shaft portion 35. Furthermore, a supporting shaft (notshown) extending in a direction opposite to the coupling shaft 35 aalong the direction of the rotation axis L2 of the sensor output shaftportion 35 is formed at the central part in the radial direction of thesensor output shaft portion 35. The supporting shaft has a shape similarto the supporting shaft 26 c of the output gear 26, and is rod-shapedand has a substantially D-shaped cross-section.

As shown in FIGS. 12 and 15, the fifth shaft supporting portion 11 u ofthe second embodiment projects from the bottom portion 11 a of the firstcase 11 perpendicular to the bottom portion 11 a, and has a circularring shape. The sensor output shaft portion 35 is rotatably supported bythe fifth shaft supporting portion 11 u by inserting the distal end ofthe supporting shaft to the inner side of the fifth shaft supportingportion 11 u. In other words, the sensor output shaft portion 35 isrotatably supported by the housing 10 including the fifth shaftsupporting portion 11 u. The rotation axis L2 of the sensor output shaftportion 35 is parallel to the rotation axis L1 of the output gear 26 ofthe first output mechanism 21.

As shown in FIG. 13, the sensor output shaft portion 35 axiallysupported by the fifth shaft supporting portion 11 u extends through theupper bottom portion 12 a of the second case 12 and projects to theexterior of the housing 10. As shown in FIG. 12, the link member 41forming the link mechanism for activating the blower duct switching dooris coupled to the coupling shaft 35 a projecting to the exterior of thehousing 10. The link member 41 has a circular gear shape. The linkmember 41 is coupled to the coupling shaft 35 a at the central part inthe radial direction of the link member, and rotates integrally andcoaxially with the sensor output shaft portion 35. The link member 41coupled to the sensor output shaft portion 35 is arranged outside thehousing 10, and is engaged with the small diameter gear 34 b of theoutput gear 34 outside the housing 10. In other words, the output gear34 is coupled to the blower duct switching door by the link mechanismincluding the link member 41.

The second power supplying terminal unit 286 is arranged on the circuitsubstrate 51. The second power supplying terminal unit 286 includes thepair of second power supplying terminals 82 and the pair of powersupplying connector terminals 234. That is, the power supplyingconnector terminal 234 includes both the first power supplying terminalunit 227 of the first output mechanism 21 and the second power supplyingterminal unit 286 of the second output mechanism 31.

As shown in FIGS. 12 and 14, the pair of second power supplyingterminals 82 is arranged in an upright manner on the circuit substrate51 near the end in the axial direction where the pair of motor powersupplying terminals 32 d is arranged in the motor 32. The pair of secondpower supplying terminals 82 is pressed against the pair of motor powersupplying terminals 32 d to be electrically connected to the motor powersupplying terminals 32 d. The pair of second power supplying terminals82 is electrically connected to the pair of power supplying connectorterminals 234 by way of the circuit substrate 51.

As shown in FIG. 12, the second position detection sensor 62 fordetecting the rotation position of the output gear 34 engaged with thelink member 41 that integrally rotates with the sensor output shaftportion 35 is attached to the sensor output shaft portion 35. As shownin FIG. 17, the second position detection sensor 62 has the samestructure as the first position detection sensor 61, and includes theholding member 241, the rotation member 242, the terminal member 243,and the lid member 244. The structure of the second position detectionsensor 62 is the same as the first position detection sensor 61.

As shown in FIGS. 12 and 20, three second sensor signal lines 288 areconnected to the three sensor terminals 246 of the second positiondetection sensor 62. The three second sensor signal lines 288 arearranged at portions closer to the sensor output shaft portion 35 thanthe circuit substrate 51 in the bottom portion 11 a of the first case11. Each second sensor signal line 288 is made from a conductive metalplate material, and has an elongated band shape.

The three second sensor signal lines 288 are integrally formed by theinsulating member 251. The three second sensor signal lines 288 are notintegrally formed with the second power supplying terminal unit 286 bythe member made of resin material such as the insulating member 251, andare formed as separate bodies. A second sensor supporting portion 254 a,which supports the second position detection sensor 62, is formed at thedistal end of the second branched portion 254 of the insulating member251. The second sensor supporting portion 254 a has the same squareframe shape as the first sensor supporting portion 253 a. The threesecond sensor signal lines 288 are embedded and held by the base portion252 and the second branched portion 254. The three second sensor signallines 288 are held by the base portion 252 and the second branchedportion 254 while being spaced apart by a constant interval, so that theelectrical insulating property is ensured. In other words, the firstsensor signal line 229 of the first output mechanism 21 and the secondsensor signal line 288 of the second output mechanism 31 are integrallyformed by the insulating member 251. Furthermore, the first sensorsignal line 229 and the second sensor signal line 288 are held with theelectrical insulating property ensured by the insulating member 251.

The first end in the longitudinal direction of each of the three secondsensor signal lines 288 projects from the end on the side opposite tothe second branched portion 254 of the base portion 252. In each secondsensor signal line 288, the end projecting from the end on the sideopposite to the second branched portion 254 of the base portion 252 isthe substrate connecting portion 261. Furthermore, the second end in thelongitudinal direction of each of the three second sensor signal lines288 projects into the second sensor supporting portion 254 a. In eachsecond sensor signal line 288, the portion projecting to the inner sideof the second sensor supporting portion 254 a is the line connectionportion 262. The line connection portions 262 extend parallel at thesame interval as the three sensor joining portions 246 e of the secondposition detection sensor 287 at the inner side of the second sensorsupporting portion 254 a. One second sensor signal line 288 of the threesecond sensor signal lines 288 and one first sensor signal line 229 ofthe three first sensor signal lines 229 of the present embodiment areintegrated in midway from the line connection portion 262 to thesubstrate connecting portion 261.

As shown in FIGS. 20 and 21, the second position detection sensor 62 ismounted on the second sensor supporting portion 254 a. The three sensorjoining portions 246 e of the second position detection sensor 62mounted on the second sensor supporting portion 254 a are overlappedwith the three line connection portions 262. As shown in FIG. 19, thesensor joining portion 246 e and the line connection portion 262 thatare overlapped with each other are joined by welding. When the sensorjoining portion 246 e and the line connection portion 262 are joined,the three sensor terminals 246 of the second position detection sensor287 and the three second sensor signal lines 288 are electrically andmechanically connected.

As shown in FIGS. 15 and 16, the housing 10 includes the second sensorfixing portion 272 for fixing the second position detection sensor 62.The second sensor fixing portion 272 has the same shape as the firstsensor fixing portion 271, and includes a pair of sensor receivingportions 273 integrally formed with the first case 11 and a pair offixing protrusions 274 integrally formed with the second case 12. Thepair of sensor receiving portions 273 is formed at two areas on bothsides in the diameter direction of the fifth shaft supporting portion 11u at the bottom portion 11 a of the first case 11. The pair of fixingprotrusions 274 are formed at positions facing the pair of sensorreceiving portions 273 in the upper bottom portion 12 a of the secondcase 12. The shapes of the sensor receiving portion 273 and the fixingprotrusion 274 of the second sensor fixing portion 272 are the same asthe shapes of the sensor receiving portion 273 and the fixing protrusion274 of the first sensor fixing portion 271 and thus will not bedescribed in detail.

As shown in FIGS. 16 and 20, the second position detection sensor 62 isfixed to the housing 10 by the second sensor fixing portion 272 at thesame time as the first position detection sensor 61 through proceduressimilar to the first position detection sensor 61 described above. Thesecond power supplying terminal unit 286 and the second sensor signalline 288 are not integrally formed (integrally formed while ensuringelectrical insulating property) by the resin material. The circuitsubstrate 51 including the second power supplying terminal unit 286 andthe second sensor signal line 288 held by the insulating member 251 arenot integrally formed by the resin material. The circuit substrate 51including the second power supplying terminal unit 286 and the secondsensor signal line 288 are thus separately coupled to the bottom portion11 a of the first case 11. In other words, the circuit substrate 51 andthe second sensor signal line 288 are coupled to the first case 11.Then, the second sensor signal line 288 is connected to the circuitsubstrate 51. In the second position detection sensor 62 fixed to thehousing 10 by the second sensor fixing portion 272, the fixed portion241 b is sandwiched between the distal end of the sensor receivingportion 273 and the distal end of the fixing protrusion 274 opposingeach other. The holding member 241 is thereby supported by the pair ofsensor receiving portions 273 and the pair of fixing protrusions 274.The holding member 241 of the second position detection sensor 62 hasthe rotation in the circumferential direction of the sensor output shaftportion 35 inhibited by the second sensor fixing portion 272 inside thehousing 10. Since each substrate connecting portion 261 is connected tothe circuit substrate 51, the second sensor signal line 288 arranged onthe bottom portion 11 a of the first case 11 with the insulating member251 is electrically connected to the corresponding signal connectorterminal 235 by the circuit substrate 51.

As shown in FIG. 12, in the second output mechanism 31 described above,the rotation of the rotation shaft 32 b is transmitted to the worm 33when the motor 32 is activated. The rotation transmitted to the worm 33is output from the small diameter gear 34 b of the output gear 34. Thisrotates the link member 41 engaged with the small diameter gear 34 b ofthe output gear 34, and the blower duct switching door is driven by thelink mechanism including the link member 41.

In this case, the link member 41 integrally rotates with the sensoroutput shaft portion 35 while being supported by the sensor output shaftportion 35. Therefore, the rotation of the motor 32 transmitted to theoutput gear 34 is transmitted to the sensor output shaft portion 35through the link member 291. The rotation member 242 of the secondposition detection sensor 62 rotates integrally and coaxially with thesensor output shaft portion 35 as the sensor output shaft portion 35rotates. The electrical signal corresponding to the rotation position ofthe rotation member 242, that is, the second position detection signal(position detection signal) corresponding to the rotation position ofthe output gear 34, is then output from the sensor terminal 246 of thesecond position detection sensor 62. The electric signal is transmittedto the drive IC 91 through the second sensor signal line 288. The driveIC 91 controls the power supply to the motor 32 based on the electricsignal input from the external device through the external connector andthe second position detection signal.

In the second output mechanism 31, the deceleration gear of the finalstage corresponds to the sensor output shaft portion 35, which is thelast component rotatably supported by the housing 10 and to which therotation of the motor 32 is transmitted.

The operation of the motor actuator 1 will now be described.

The first sensor signal line 229 of the first output mechanism 21 andthe second sensor signal line 288 of the second output mechanism 31 areintegrally formed by the insulating member 251. Therefore, the firstsensor signal line 229 and the second sensor signal line 288 arearranged on the bottom portion 11 a of the first case 11 at the sametime as the insulating member 251. In other words, the first sensorsignal line 229 and the second sensor signal line 288 can besimultaneously coupled to the housing 10.

Generally, if the sensor signal lines 229, 288 of the two outputmechanisms 21, 31 and the power supplying terminal units 227, 286 of thetwo output mechanisms 21, 31 are integrally formed by a resin material,the positional relationship of the sensor signal lines 229, 288 and thepower supplying terminal units 227, 286 is determined by the resinmaterial before being coupled to the housing 10. In this case, however,the number of components integrally formed (i.e., the sensor signallines 229, 288 and the power supplying terminal units 227, 286) is largeand the distance between some components may become large. Thus, theposition accuracy of the components becomes difficult to maintain. Whenthe integrally formed sensor signal lines 229, 288 and the powersupplying terminal units 227, 286 are coupled to the housing 10, theposition shift of the sensor signal lines 229, 288 and the powersupplying terminal units 227, 286 may become large. Furthermore, toperform the integral formation while maintaining a high positionaccuracy of the sensor signal lines 229, 288 and the power supplyingterminal units 227, 286, the manufacturing cost becomes high.Conventionally, the distance of the sensor signal line and the powersupplying terminal unit is short, and the position accuracy is easilymaintained even if the sensor signal line and the power supplyingterminal unit are integrally formed by a resin material since only oneoutput mechanism is accommodated in one housing. By forming theintegrally formed sensor signal lines 229, 288 and the power supplyingterminal units 227, 286 as separate bodies without integrally forming aresin material like in the present embodiment, displacement of the powersupplying terminals 81, 82 of the power supplying terminal units 227,286 is suppressed relative to the motor power supplying terminals 22 d,32 d in each output mechanism 21, 31 while facilitating the coupling ofthe sensor signal lines 229, 288 of the two output mechanisms 21, 31.Displacement of the sensor signal lines 229, 288 can also be suppressed.

In conventional motor actuators, the position detection sensor and thesensor signal line are integrally formed with a resin material. In themotor actuator 1 in which two output mechanisms 21, 31 are accommodatedin one housing 10, the sensor signal lines 229, 288 and the positiondetection sensors 61, 62 may be integrally formed by integrating theholding member 241 and the insulating member 251. In this case, thepositional relationship of the sensor signal lines 229, 288 and theposition detection sensors 61, 62 is determined by the integratedholding member 241 and the insulating member 251 before being coupled tothe housing 10. However, the number of components integrally formed(i.e., the sensor signal lines 229, 288 and the position detectionsensors 61, 62) becomes large and the distance between some componentsmay become large. Thus, the position accuracy of the components becomesdifficult to maintain. When the integrally formed sensor signal lines229, 288 and the position detection sensors 61, 62 are coupled to thehousing 10, the position shift of the sensor signal lines 229, 288 andthe position detection sensors 61, 62 may become large. In the housing10, when the position detection sensors 61, 62 are displaced bydisplacement of the sensor signal lines 229, 288, the rotation member242 of the first position detection sensor 28 may be displaced relativeto the output gear 26 and the rotation member 242 of the second positiondetection sensor 62 may be displaced relative to the sensor output shaftportion 35. In other words, the rotation axis L1 of the output gear 26and the rotation axis of the rotation member 242 coupled to the outputgear 26 may shift, and the rotation axis L2 of the sensor output shaftportion 35 and the rotation axis of the rotation member 242 attached tothe sensor output shaft portion 35 may shift. An excessively large load,such as friction force and the like, may then act on the output gear 26or the sensor output shaft portion 35 from the rotation member 242, thehousing 10, and the like thereby generating abnormal noise or causingoutput loss. When integrally forming the sensor signal lines 229, 288and the position detection sensors 61, 62, the manufacturing costbecomes high when performing integral formation while maintaining a highposition accuracy of the sensor signal lines 229, 288 and the positiondetection sensors 61, 62. Conventionally, the distance of the sensorsignal line and the position detection sensor is short, and the positionaccuracy can be easily maintained even if the sensor signal line and theposition detection sensor are integrally formed by a resin materialsince only one output mechanism is accommodated in one housing. Thus,displacement of the position detection sensors 61, 62 can be suppressedin each output mechanism 21, 31 while facilitating coupling of thesensor signal lines 229, 288 by forming the holding member 241 and theinsulating member 251 as separate bodies like in the present embodiment.Furthermore, in the first output mechanism 21, the first positiondetection sensor 61 is connected to the first sensor signal line 229 byjoining the sensor terminal 246 and the first sensor signal line 229. Inthe same manner, in the second output mechanism 31, the second positiondetection sensor 62 is connected to the second sensor signal line 288 byjoining the sensor terminal 246 and the second sensor signal line 288.Therefore, displacement of the sensor signal lines 229, 288 can beabsorbed and displacement of the position detection sensors 61, 62 canbe suppressed at the portion joining the sensor terminal 246 and thefirst sensor signal line 229 with the joining portion of the sensorterminal 246 and the second sensor signal line 288. Furthermore,displacement of the sensor signal lines 229, 288 can also be suppressedby forming the holding member 241 and the insulating member 251 asseparate bodies.

In the position detection sensor 61, 62 of each output mechanism 21, 31,the holding member 241 is fixed to the housing 10 by being sandwiched bythe first sensor fixing portion 271 or the second sensor fixing portion272 when overlapping and fixing the first case 11 and the second case12. Therefore, the final positioning of the holding member 241 holdingthe rotation member 242 with respect to the housing 10 is carried outwhen overlapping and fixing the first case 11 and the second case 12.The output gear 26 attached with the first position detection sensor 61and the sensor output shaft portion 35 attached with the second positiondetection sensor 62 are coupled to the interior of the first case 11before overlapping the first case 11 and the second case 12. Therefore,the holding member 241 of the first position detection sensor 61 has theposition in the diameter direction of the output gear 26 (diameterdirection of the accommodating portion 241 a) relative to the outputgear 26 adjusted by the sandwiching position of the fixed portion 241 bby the first sensor fixing portion 271. In the same manner, the holdingmember 241 of the second position detection sensor 287 has the positionin the diameter direction of the sensor output shaft portion 35(diameter direction of the accommodating portion 241 a) relative to thesensor output shaft portion 35 adjusted by the sandwiching position ofthe fixed portion 241 b by the second sensor fixing portion 272. Thus,the holding member 241 can be fixed to the housing 10 with the rotationmember 242 held by the holding member 241 arranged at the positioncorresponding to the position of the output gear 26 in the firstposition detection sensor 61. In the same manner, the holding member 241can be fixed to the housing 10 with the rotation member 242 held by theholding member 241 arranged at the position corresponding to theposition of the sensor output shaft portion 35 in the second positiondetection sensor 287.

As described above, the second embodiment has the advantages describedbelow.

(7) Since the sensor signal lines 229, 288 of the two output mechanisms21, 31 are integrally formed, the number of components is reduced andthe plurality of sensor signal lines 229, 288 are coupled to the housing10 all at once. Therefore, the motor actuator 1 in which two outputmechanisms 21, 31 are accommodated inside one housing 1 is easilyassembled.

(8) Although the sensor signal lines 229, 288 of the two outputmechanisms 21, 31 are integrally formed, the sensor signal lines 229,288 and the power supplying terminal units 227, 286 of the two outputmechanisms 21, 31 are formed as separate bodies. Thus, displacement ofthe first power supplying terminal 81 of the first power supplyingterminal unit 227 is suppressed relative to the motor power supplyingterminal 22 d in the first output mechanism 21, and displacement of thesecond power supplying terminal 82 of the second power supplyingterminal unit 286 is suppressed relative to the motor power supplyingterminal 32 d in the second output mechanism 31 while facilitating thecoupling of the sensor signal lines 229, 288 by forming the integrallyformed sensor signal lines 229, 288 and the power supplying terminalunits 227, 286 as separate bodies without being integrally formed withthe resin material. Thus, the motor power supplying terminal 22 d andthe first power supplying terminal 81, and the motor power supplyingterminal 32 d and the second power supplying terminal 82 are connectedin a satisfactory manner. As a result, each motor 22, 32 is alsosupplied with power in a satisfactory manner. Displacement of the sensorsignal lines 229, 288 is also suppressed.

(9) Displacement of the position detection sensors 61, 62 are suppressedin each output mechanism 21, 31 while facilitating the coupling of thesensor signal lines 229, 288 by forming the holding member 241 and theinsulating member 251 as separate bodies. In the first output mechanism21, the first position detection sensor 61 is connected to the firstsensor signal line 229 by joining the sensor terminal 246 and the firstsensor signal line 229. In the same manner, in the second outputmechanism 31, the second position detection sensor 287 is connected tothe second sensor signal line 288 by joining the sensor terminal 246 andthe second sensor signal line 288. Therefore, displacement of the sensorsignal lines 229, 288 is absorbed, and displacement of the positiondetection sensors 61, 62 is suppressed at the joining portion of thesensor terminal 246 and the first sensor signal line 229 and at thejoining portion of the sensor terminal 246 and the second sensor signalline 288. Furthermore, displacement of the sensor signal lines 229, 288is suppressed by forming the holding member 241 and the insulatingmember 251 as separate bodies. Shifting of the rotation axis L1 of theoutput gear 26 and the rotation axis of the rotation member 242 attachedto the output gear 26 are suppressed, and shifting of the rotation axisL2 of the sensor output shaft portion 35 and the rotation axis of therotation member 242 attached to the sensor output shaft portion 35 aresuppressed by suppressing displacement of the position detection sensors61, 62. As a result, generation of abnormal noise and occurrence ofoutput loss are suppressed.

(10) In the first output mechanism 21, displacement of the positiondetection sensor 61 and the first sensor signal line 229 that occursafter being coupled to the housing 10 is absorbed by the first bentportion 246 c and the second bent portion 246 d. Furthermore, in thesecond output mechanism 31, displacement of the position detectionsensor 62 and the second sensor signal line 288 that occurs after beingcoupled to the housing 10 is absorbed by the first bent portion 246 cand the second bent portion 246 d. In the second embodiment, the firstbent portion 246 c is obtained by bending the sensor connection portion246 b in a direction that is substantially a right angle relative to aplane orthogonal to the axial direction of the position detection sensor61, 62 in each position detection sensor 61, 62. Furthermore, the secondbent portion 246 d is obtained by bending the sensor connection portion246 b in a direction that is substantially a right angle relative to aplane parallel to the axial direction of the position detection sensors61, 62 at the position that is closer to the distal end of the sensorconnection portion 246 b than the first bent portion 246 c. Thus,displacement in the axial direction and the radial direction of theposition detection sensors 61, 62 of the position detection sensor 61,62 and the line connection portion 262 are easily absorbed by the firstbent portion 246 c and the second bent portion 246 d. This reducesstress at the joining portion 263 of the sensor connection portion 246 band the line connection portion 262 due to displacement between thefirst position detection sensor 61 and the first sensor signal line 229connected with the sensor terminal 246. In the same manner, stress isreduced at the joining portion 263 of the sensor connection portion 246b and the line connection portion 262 due to displacement between thesecond position detection sensor 62 and the second sensor signal line288 connected with the sensor terminal 246. Therefore, the connectingstate of the sensor connection portion 246 b and the line connectionportion 262 becomes stable. Furthermore, in the first output mechanism21, the position shift of the first sensor signal line 229 is suppressedfrom being transmitted to the member closer to the first positiondetection sensor 61 than the first bent portion 246 c and the secondbent portion 246 d. In the same manner, in the second output mechanism31, the position shift of the second sensor signal line 288 issuppressed from being transmitted to the member closer to the secondposition detection sensor 62 than the first bent portion 246 c and thesecond bent portion 246 d. Therefore, shifting of the rotation axis L1of the output gear 26 and the rotation axis of the rotation member 242attached to the output gear 26 is suppressed, and shifting of therotation axis L2 of the sensor output shaft portion 35 and the rotationaxis of the rotation member 242 attached to the sensor output shaftportion 35 is suppressed. As a result, the generation of abnormal noiseand the occurrence of output loss are further suppressed.

(11) Each position detection sensor 61, 62 is arranged on the insulatingmember 251. Thus, the insulating member 251 is coupled to the housing 10with all of the position detection sensors 61, 62 arranged on theinsulating member 251. Therefore, the two position detection sensors 61,62 and the insulating member 251 are coupled to the housing 10 all atonce. Thus, the motor actuator 1 in which two output mechanisms 21, 31are accommodated inside one housing 10 is more easily assembled.

(12) In the position detection sensor 61, 62 of each output mechanism21, 31, the holding member 241 is sandwiched and fixed by the firstsensor fixing portion 271 or the second sensor fixing portion 272 whenoverlapping and fixing the first case 11 and the second case 12.Therefore, the holding member 241 is fixed to the housing 10 with therotation member 242 held by the holding member 241 arranged at aposition corresponding to the position of the output gear 26 in thefirst position detection sensor 61. In the same manner, the holdingmember 241 is fixed to the housing 10 with the rotation member 242 heldby the holding member 241 arranged at a position corresponding to theposition of the sensor output shaft portion 35 in the second positiondetection sensor 62. Therefore, displacement of the first positiondetection sensor 61 relative to the output gear 26 and displacement ofthe second position detection sensor 62 relative to the sensor outputshaft portion 35 are further reduced. In other words, displacement ofthe rotation axis L1 of the output gear 26 and the rotation axis of therotation member 242 attached to the output gear 26 are furthersuppressed, and displacement of the rotation axis L2 of the sensoroutput shaft portion 35 and the rotation axis of the rotation member 242attached to the sensor output shaft portion 35 are further suppressed.As a result, generation of abnormal noise and occurrence of output lossare further suppressed. Since the holding member 241 is fixed to thehousing 10 at the same time as when fixing the first case 11 and thesecond case 12, the motor actuator 1 is further easily assembled.

The second embodiment of the present invention may be modified asdescribed below.

In the second embodiment, the position where the fixed portion 241 b issandwiched by the first sensor fixing portion 271 adjusts the positionof the holding member 241 of the first position detection sensor 61 inthe diameter direction of the output gear 26 (diameter direction of theaccommodating portion 241 a) with respect to the output gear 26. In thesame manner, the position where the fixed portion 241 b is sandwiched bythe second sensor fixing portion 272 adjusts the position of the holdingmember 241 of the second position detection sensor 62 in the diameterdirection of the sensor output shaft portion 35 (diameter direction ofthe accommodating portion 241 a) with respect to the sensor output shaftportion 35. However, the position of the fixed portion 241 b of thefirst position detection sensor 28 sandwiched by the first sensor fixingportion 271 and the position of the fixed portion 241 b of the secondposition detection sensor 287 sandwiched by the second sensor fixingportion 272 do not necessarily have to be adjustable.

In the second embodiment, when overlapping and fixing the first case 11and the second case 12, the holding member 241 of the first positiondetection sensor 61 is fixed to the housing by the first sensor fixingportion 271, and the holding member 241 of the second position detectionsensor 62 is fixed to the housing 10 by the second sensor fixing portion272. However, the structure for fixing the holding member 241 of eachposition detection sensor 61, 62 to the housing 10 is not limited to thestructure of the second embodiment. For example, the holding member 241of each position detection sensor 61, 62 may simply be fixed to thebottom portion 11 a of the first case 11.

In the second embodiment, the position detection sensor 61, 62 of eachoutput mechanism 21, 31 are both arranged on the insulating member 251.However, the position detection sensor 61, 62 does not necessarily haveto be arranged on the insulating member 251. In this case, the positiondetection sensors 61, 62 and the sensor signal lines 229, 288 are eachcoupled to the housing 10.

In the second embodiment, the first bent portion 246 c and the secondbent portion 246 d are arranged in the sensor connection portion 246 b.However, the first bent portion 246 c and the second bent portion 246 dmay be arranged in the line connection portion 262. The first bentportion 246 c and the second bent portion 246 d may be arranged on boththe sensor connection portion 246 b and the line connection portion 262.The number of bent portions formed in at least one of the sensorconnection portion 246 b and the line connection portion 262 is notlimited to two, and may be one or three or more. The direction thesensor connection portion 246 b is bent by the bent portion or thedirection the line connection portion 262 is bent by the bent portionare not limited to the direction of the second embodiment, and may beany direction. The sensor connection portion 246 b and the lineconnection portion 262 do not necessarily include the bent portion.

In the second embodiment, the holding member 241 and the insulatingmember 251 are formed as separate bodies. However, the holding member241 and the insulating member 251 may be integrated.

In the second embodiment, the first sensor signal line 229 and thesecond sensor signal line 288 are integrally formed by the insulatingmember 251 made of insulative resin material. However, the structure ofthe insulating member 251 is not limited in such a manner. For example,the insulating member 251 may be a circuit substrate. In this case, thefirst sensor signal line 229 and the second sensor signal line 288 areformed on the circuit substrate.

In the second embodiment, the sensor signal lines 229, 288 and the powersupplying terminal units 227, 286 are formed as separate bodies but donot necessarily have to be formed as separate bodies. For example, thesensor signal lines 229, 288 and the power supplying terminals 81, 82 ofthe power supplying terminal units 227, 286 may be integrally formedwhile ensuring the electrical insulating property by a member made ofinsulative resin material (including insulating member 251).

In the second embodiment, the pair of first power supplying terminals 81and the pair of power supplying connector terminals 234 forming thefirst power supplying terminal unit 227 are electrically connected bythe circuit substrate 51. In the same manner, the pair of second powersupplying terminals 82 and the pair of power supplying connectorterminals 234 forming the second power supplying terminal unit 286 areelectrically connected by the circuit substrate 51. However, in thefirst power supplying terminal unit 227, the pair of first powersupplying terminals 81 and the pair of power supplying connectorterminals 234 may be integrally formed with the insulative resinmaterial, and the first power supplying terminals 81 and the powersupplying connector terminals 234 may be directly joined. In this case,in the second power supplying terminal unit 286, the pair of secondpower supplying terminals 82 and the pair of power supplying connectorterminals that differ from the power supplying connector terminals 234of the first power supplying terminal unit 227 are integrally formedwith the insulative resin material, and the second power supplyingterminals 82 and the power supplying connector terminals are directlyjoined.

In the second embodiment, the motor actuator 1 includes the drive IC 91.However, the motor actuator 1 does not have to include the drive IC 91.In this case, operation of the motor actuator 1 is controlled by theexternally arranged control unit. The first position detection signal istransmitted toward the control unit through the first sensor signal line229 and the signal connector terminal 235, and the second positiondetection signal is transmitted toward the control unit through thesecond sensor signal line 288 and the signal connector terminal 235.

The first position detection sensor 61 and the second position detectionsensor 62 are not limited to the structures of the second embodiment.For example, in the second embodiment, the rotation member 242 includesthe conductive pattern 242 c for generating the pulse signal. However, avariable resistor may be arranged on the rotation member 242 in place ofthe conductive pattern 242 c.

In the first output mechanism 21 of the second embodiment, the firstposition detection sensor 61 may be attached to the first decelerationgear 24 or the second deceleration gear 25. In the second outputmechanism 31, the second position detection sensor 62 may be attached tothe output gear 34.

The number of deceleration gears in each output mechanism 21, 31 is notlimited to the number in the second embodiment as long as it is a pluralnumber

In the second embodiment, the number of output mechanisms 21, 31accommodated in the housing 10 is two. However, three or more outputmechanisms may be accommodated in the housing 10.

What is claimed is:
 1. A motor actuator comprising: a box-shaped housingincluding a first case and a second case, which are overlapped with eachother, and a fastening unit, which fastens the first case and the secondcase; and a plurality of output mechanisms accommodated in the housing,wherein each of the plurality of output mechanisms includes a motor anda plurality of deceleration gears that decelerate and output rotation ofthe motor, the motor is supported by the housing, and a final stagedeceleration gear among the plurality of deceleration gears is rotatablysupported by the housing, wherein the fastening unit is arranged in afirst fastening unit formation range, the first fastening unit formationrange is a range formed by connecting contours of the plurality ofmotors and contours of a plurality of the final stage deceleration gearsas viewed from a first direction, along which a rotation axis of thefinal stage deceleration gear extends, and the first fastening unitformation range is a range surrounding the plurality of motors and theplurality of final stage deceleration gears.
 2. The motor actuatoraccording to claim 1, wherein the fastening unit is arranged in a secondfastening unit formation range, and the second fastening unit formationrange, as viewed from the first direction, is a range in the firstfastening unit formation range and is formed by connecting the contoursof the plurality of motors and rotation centers of the plurality offinal stage deceleration gears.
 3. The motor actuator according to claim1, wherein the fastening unit is arranged in a third fastening unitformation range, and the third fastening unit formation range, as viewedfrom the first direction, is a range in the first fastening unitformation range and is formed by connecting centers of gravity of theplurality of motors and the contours of the plurality of final stagedeceleration gears.
 4. The motor actuator according to claim 2, whereinthe fastening unit is arranged in a fourth fastening unit formationrange, and the fourth fastening unit formation range, as viewed from thefirst direction, is a range in the second fastening unit formation rangeand is formed by connecting centers of gravity of the plurality ofmotors and rotation centers of the plurality of final stage decelerationgears.
 5. The motor actuator according to claim 1, wherein the housinghas an outer surface on which is arranged an outer fastening unit thatfastens the first case and the second case.
 6. The motor actuatoraccording to claim 1, wherein the fastening unit includes a firstfastening support arranged on either one of the first case and thesecond case, wherein the first fastening support includes a threadedhole recessed along a recess direction; a second fastening supportarranged on the other one of the first case and the second case, whereinthe second fastening support includes a through hole that communicatesthe threaded hole and an exterior of the housing, the second fasteningsupport contacts the first fastening support along the recess direction;and a fastening screw that extends through the through hole to be joinedwith the threaded hole to fasten the first fastening support and thesecond fastening support.
 7. The motor actuator according to claim 6,wherein the second fastening support includes an accommodation recessthat accommodates a head of the fastening screw.
 8. The motor actuatoraccording to claim 1, wherein the fastening unit includes a firstfastening support arranged on either one of the first case and thesecond case and including an engagement hook, and a second fasteningsupport arranged on the other one of the first case and the second case,wherein the second fastening support includes an inner circumferentialsurface, which defines a through window hole extending along an opposingdirection toward the first fastening support, and an engagementprojection formed on the inner circumferential surface; and wherein theengagement hook is snap-fitted and engaged with the engagementprojection.
 9. The motor actuator according to claim 8, wherein theengagement hook includes a distal end arranged inside the through windowhole.
 10. The motor actuator according to claim 8, wherein the firstfastening support includes a sandwiching surface that contacts an endface of the second fastening support closer to the first fasteningsupport in the opposing direction, and an end of the second fasteningsupport closer to the first fastening support is sandwiched by theengagement hook and the sandwiching surface.
 11. The motor actuatoraccording to claim 6, wherein the first fastening support and the secondfastening support project along an opposing direction of the first caseand the second case toward each other inside the housing; the fasteningunit includes a labyrinth structure portion located between a distal endof the first fastening support and a distal end of the second fasteningsupport; and the labyrinth structure portion is formed to form acomplicated passage that extends from an inner side of the secondfastening support through between the first fastening support and thesecond fastening support and into the housing.
 12. A motor actuatorcomprising: a plurality of output mechanisms, wherein each of theplurality of output mechanisms includes a motor including a motor powersupplying terminal supplied with power, a plurality of decelerationgears that decelerate and output rotation of the motor, a positiondetection sensor including a rotation member, which is coupled to atleast one of the plurality of deceleration gears and rotated integrallyand coaxially with the at least one of the deceleration gears, and asensor terminal, which contacts the rotation member and outputs aposition detection signal corresponding to a rotation position of thedeceleration gear, a sensor signal line that transmits the positiondetection signal output from the sensor terminal to a control unit thatcontrols the rotation of the motor, and a power supplying terminal unitthat is connected to the motor power supplying terminal to supply powerto the motor; and a housing that accommodates the plurality of outputmechanisms, wherein the sensor signal lines of the plurality of outputmechanisms are formed integrally with each other.
 13. The motor actuatoraccording to claim 12, wherein the sensor signal line and the powersupplying terminal unit are formed as separate bodies.
 14. The motoractuator according to claim 12, further comprising an insulating member,wherein the position detection sensor includes a holding member thatholds the rotation member and the sensor terminal and is supported bythe housing; the sensor signal lines of the plurality of outputmechanisms are formed integrally by the insulating member to ensureelectrical insulating properties of the sensor signal lines; the holdingmember and the insulating member are formed as separate bodies; and thesensor terminal is connected to the corresponding sensor signal line.15. The motor actuator according to claim 14, wherein the sensorterminal includes a sensor connection portion that extends toward theconnected sensor signal line; the sensor signal line includes a lineconnection portion that projects from the insulating member and isoverlapped and joined with the sensor connection portion; at least oneof the sensor connection portion and the line connection portionincludes a bent portion that is bent; the sensor connection portion andthe line connection portion are overlapped and joined with each other toform a joining portion; and the joining portion is arranged between thebent portion and a distal end of the sensor connection portion includingthe bent portion or between the bent portion and a distal end of theline connection portion including the bent portion.
 16. The motoractuator according to claim 14, wherein the position detection sensor isarranged on the insulating member.
 17. The motor actuator according toclaim 14, wherein the housing includes a first case and a second case,which are overlapped with each other, and a sensor fixing portion; andthe sensor fixing portion sandwiches and fixes the holding member in acoupling direction of the first case and the second case when the firstcase and the second case are overlapped and fixed.